A novel arc heat treatment technique was applied to design a uniquely graded super duplex stainless steel (SDSS), by subjecting a single sample to a steady state temperature gradient for 10 h. A new experimental approach was used to map precipitation in microstructure, covering aging temperatures of up to 1430 °C. The microstructure was characterized and functionality was evaluated via hardness mapping. Nitrogen depletion adjacent to the fusion boundary depressed the upper temperature limit for austenite formation and influenced the phase balance above 980 °C. Austenite/ferrite boundaries deviating from Kurdjumov–Sachs orientation relationship (OR) were preferred locations for precipitation of σ at 630–1000 °C, χ at 560–1000 °C, Cr2N at 600–900 °C and R between 550 °C and 700 °C. Precipitate morphology changed with decreasing temperature; from blocky to coral-shaped for σ, from discrete blocky to elongated particles for χ, and from polygonal to disc-shaped for R. Thermodynamic calculations of phase equilibria largely agreed with observations above 750 °C when considering nitrogen loss. Formation of intermetallic phases and 475 °C-embrittlement resulted in increased hardness. A schematic diagram, correlating information about phase contents, morphologies and hardness, as a function of exposure temperature, is introduced for evaluation of functionality of microstructures. 

Dissolution of cellulose from various sources (microcrystalline cellulose and different dissolving grade pulp fibers) is investigated in solvent systems based on triethyl(n-octyl)ammonium chloride (N2228Cl). Clear cellulose solutions are obtained with N2228Cl in a variety of solvents, e.g., dimethyl sulfoxide, N,N-dimethylacetamide, and acetone. It is possible to prepare clear cellulose solutions from pulp fibers with concentrations up to 15 wt%. However, it is found that the cellulose is degraded, especially when neat (i.e., molten) N2228Cl is used as a solvent. The present work includes comprehensive rheological characterization of the cellulose solutions, both with shear and extensional rheology. In most cases, the viscosity values are low (complex viscosities below 100 Pa s for 5–10 wt% dissolved cellulose), and the solutions show more Newtonian than viscoelastic behavior. 

The homogeneous acetylation of microcrystalline cellulose (MCC) by acetyl chloride and acetic anhydride in triethyl(n-octyl)ammonium chloride (N2228Cl)/molecular solvents (MSs) is investigated. The reaction with both acylating agents shows the expected increase of the degree of substitution (DS) on reaction temperature and time. Under comparable reaction conditions, however, DS is surprisingly little dependent on the MS employed, although the MSs differ in empirical polarity by 7 kcal mol−1 as calculated by use of solvatochromic probes. The empirical polarities of (MCC + N2228Cl + MS) differ only by 0.8 kcal mol−1. The formation a polar electrolyte sheath around cellulose chains presumably contributes to this “leveling-off” of the dependence DS on the polarity of the parent MS employed. N2228Cl recovery and recycling is feasible. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

The mechanical reliability and aesthetic appearance of ceramic dental prostheses are strongly influenced by the presence of defects. When several processes are used during fabrication of ceramic dental prostheses, additional defects are unavoidably introduced in each process step; these are in addition to the ones that already exist in raw materials. To avoid the degeneration of material performance by the accumulated defect population, process optimization is needed to minimize the defects introduced. Standardized mechanical evaluations are usually performed on samples with carefully prepared surfaces in order to minimize the influence from the defects usually induced by fabrication processes. The results from such mechanical evaluation indicate the strength level that is achievable by the material with the given population of bulk defects. In order to avoid a reduction in the performance of the ceramic material by the additional defects normally induced by the fabrication process, it must be understood how these defects are introduced, and solutions must be found to reduce their size and frequency through modifications of the material and processes. The aim of this chapter is to elucidate the sources of defects that are common for ceramic dental prostheses and to determine how to minimize them.

A suspension of zirconia powder (TZ3YSE) with a solids loading of 50. vol% was prepared by ball milling. Binders were added and some of the suspension was diluted to 40, 30 and 20. vol% before freeze granulation was performed. A spray dried material (TZ3YSEB) was used as a reference. The pore size distribution of the different granules was evaluated and from the microstructure it was shown that inhomogeneities were present in both the freeze granulated as well as in the spray dried granules. In addition, the density, microstructure as well as the strength of sintered materials prepared from the granules were studied. The results showed that a high green density or sintered density was not sufficient in order to achieve a high strength material. It was further shown that the strength was significantly influenced by the granule density and not by the inhomogeneities found in the granules.

Through the confinement of gas in nanoporous materials, it is possible to significantly increase the path length for light–gas interaction. This enables the observation of much stronger absorption features for the confined gas molecules. In this work, we systematically characterized a variety of disordered strongly scattering ZrO2 and Al2O3 nanoporous ceramic materials to exploit the potential of gas in scattering media absorption spectroscopy. As a result, we identified a material with an unprecedented performance in terms of optical path length enhancement. In ZrO2 with thicknesses above 6 mm, the path enhancement exceeds 1000. The results obtained with near-infrared absorption spectroscopy on oxygen were validated by time-of-flight measurements at 700 nm, thus demonstrating their robustness. Finally, we report quantitative oxygen concentration measurement using nanoporous materials as miniaturized random-scattering multipass cell with an extremely simple and low-cost setup.

I dagens byggprojekt används en mängd olika material för att bygga konstruktioner. Det förekommer att komponenter av aluminium gjuts in i betong vilket medför en risk att täckskiktet spricker p.g.a. korrosionsprodukternas stora volym. Därför är det viktigt att klargöra vilka korrosionsegenskaper aluminium har ingjuten i betong.

Generellt sett så har rostfria stål en hög korrosionsresistens i atmosfärisk miljö p.g.a. den mycket tunna oxidfilmen på ytan, en film som fungerar som en barriär och försvårar initieringen av en korrosionsprocess på stålets yta. Dock så kan rostfria stål få svåra gropfrätningsangrepp i vissa aggressiva atmosfärer där t.ex. klorider och SO2 finns närvarande. Olika ytstrukturer kan ge ytan olika egenskaper som vätbarhet, ytråhet och ytsammansättning. En yta som har hög vätbarhet har en tjockare fuktfilm på ytan jämfört med en yta som har låg vätbarhet. Det är i fuktfilmen på ytan som korrosionsprocesserna sker, aggressiva partiklar och gaser kan tas upp i fuktfilmen från atmosfären och öka korrosionshastigheten. Ytråheten påverkar både vätbarhet och hur mycket partiklar som fastnar på en yta, därmed påverkar ytråheten korrosionshastigheten. Ytsammansättning anger vilka och hur mycket det finns av ett ämne i den skyddande oxidfilmen, ämnen som kan ha betydelse för hur lätt korrosion uppstår, t.ex. så kan olika sulfider fungera som initieringsyta för korrosionsangrepp. I litteraturen har det dragits olika slutsatser om vilken ytegenskap som har störst betydelse för korrosionens omfattning. Vissa studier säger att ytråheten har störst betydelse medan andra säger att ytsammansättningen har störst betydelse. Särskilt låglegerade ferritiska rostfria stål kan få svår gropfrätning i aggressiva miljöer och då har typen av ytstruktur liten betydelse för hur stora korrosionsangreppen blir. För de mer legerade austenitiska stålen kan typen av ytstruktur ha stor betydelse för storleken på korrosionsangrepp. Höglegerade stål som innehåller molybden har generellt sett små korrosionsangrepp och typen av ytstruktur har liten betydelse för korrosionsangreppens omfattning. Sammantaget tycks det dock vara så att ytråheten ändå har relativt stor inverkan på korrosionsresistensen, dock har relativt få studier genomförts där ytråheten verkligen mätts.

För betongkonstruktioner som är exponerade i aggressiva miljöer kan korrosionsskador uppstå som kräver kostsamma reparationer. Aggressiva miljöer kan t.ex. vara konstruktioner i kontakt med havsvatten där klorider kan transporteras genom betongskiktet fram till armeringen och där orsakar korrosionsskador. För att förhindra vissa korrosionsskador kan armering av kolstål (som är det vanligaste armeringsmaterialet) bytas ut mot armering i rostfritt stål. Idag finns en mängd olika rostfria stål, med olika korrosionsegenskaper, tillgängliga på marknaden och det är därför viktigt att kunna klassificera korrosionshärdigheten för dessa stål. I en tidigare litteraturstudie ”Elektrokemiska metoder för utvärdering av armeringskorrosion samt kritisk kloridjonkoncentration för rostfritt stål i betong” [1] så undersöktes vad som har rapporterats i litteraturen om provningsmetoder för att undersöka korrosionshärdigheten för rostfritt stål i betong. Det framgick av litteraturstudien att en potentiostatisk metod med polarisering till +200 mV kan vara lämplig. I denna studie har en liknande potentiostatisk metod tillämpats och utvärderats. Provkropparna placerades i ett vattenbad där temperaturen ökade med 5°C per 14 dagar från lägst 20°C till maximalt 40°C. Två austenitiska och tre duplexa stål har undersökts och resultaten visar att stålen EN 1.4301 (304), EN 1.4162 (2101), EN 1.4436 (316) fick korrosionsangrepp vid 4 vikt-% Cl per cementvikt när temperaturen på vattenbadet var mellan 20 och 30°C. Det mer legerade duplexa stålet EN 1.4362 (2304) fick korrosionsangrepp vid 6 vikt-% Cl per cementvikt vid en temperatur på 35°C. Det högst legerade stålet EN 1.4462 (2205) fick inga korrosionsangrepp vid10 vikt-% Cl per cementvikt som var den högsta kloridkoncentrationen.

Aluminum-based sacrificial anodes were installed to reinforced concrete to stop ongoing corrosion in cooling water tunnels in a Swedish nuclear power plant. The steel rebars were also unintentionally connected to stainless steel water pumps. Therefore, the consumption rate of the sacrificial anodes was higher than predicted. An experimental and a field study were performed to assess if the steel rebar suffer from galvanic corrosion and if the stainless steel pumps are responsible alone for the high consumption rate. It was found from the experimental study that there is an increased risk of galvanic corrosion for steel rebar when the corrosion potential is raised to -200mV (SCE) for samples with 1% CL- by mass of cement and -500mV (SCE) for samples with 2% Cl- by mass of cement. The experimental results were compared with the corrosion potential measured in the cooling water tunnel where sacri ficial anodes were in use and not mounted at all. The cooling water tunnel without sacrificial anodes had generally more anodic corrosion potentials compared to the tunnel with anodes. The tunnel with anodes had also more anodic potentials closer to the stainless steel pumps than further away which means that the rebar is affected by the stainless steel pumps. However, the measured corrosion potentials in the tunnels were not as anodic as the potentials needed for high galvanic current measured in the experimental study.

Reinforced mortar samples were exposed in humidity chambers with different relative humidity or exposed in cyclic moisture conditions. The rebars were in an “as received” condition meaning that the preexisting oxide scale were intact. The lowest chloride concentration that initiated corrosion was 1% Cl− by mass of cement, corrosion was then observed for samples exposed at 97% relative humidity. It is suggested that the corrosion rate decreases when samples are exposed to a relative humidity lower than 97%. The results indicate that threshold levels should be evaluated at rather humid conditions (97%) despite the fact that the maximum corrosion rate at higher chloride levels is observed in the interval 91–94%. For samples exposed to cyclic moisture conditions, a lower chloride concentration was needed to initiate corrosion compared to samples exposed in static moisture conditions.

The electrochemical properties of various iron oxide scales on steel exposed in saturated calcium hydroxide solutions were investigated. The iron oxide scales were manufactured by different heat treatments and grinding processes and characterized using X-ray diffraction and scanning electron microscope. The electrochemical properties of the scales were assessed by measuring the corrosion potential and using electrochemical impedance spectroscopy and potentiodynamic polarization curves. It was found that wustite and magnetite are less noble compared to hematite but are more effective as cathodic surfaces. The results show that the electrochemical properties of the mill scale can be an important contributing factor in the corrosion of steel in concrete.

Lead-free tin-based solder joints often have a single-grained structure with random orientation and highly anisotropic properties. These alloys are typically stiffer than lead-based solders, hence transfer more stress to printed circuit boards (PCBs) during thermal cycling. This may lead to cracking of the PCB laminate close to the solder joints, which could increase the PCB flexibility, alleviate strain on the solder joints, and thereby enhance the solder fatigue life. If this happens during accelerated thermal cycling it may result in overestimating the lifetime of solder joints in field conditions. In this study, the grain structure of SAC305 solder joints connecting ceramic resistors to PCBs was studied using polarized light microscopy and was found to be mostly single-grained. After thermal cycling, cracks were observed in the PCB under the solder joints. These cracks were likely formed at the early stages of thermal cycling prior to damage initiation in the solder. A finite element model incorporating temperature-dependant anisotropic thermal and mechanical properties of single-grained solder joints is developed to study these observations in detail. The model is able to predict the location of damage initiation in the PCB and the solder joints of ceramic resistors with reasonable accuracy. It also shows that the PCB cracks of even very small lengths may significantly reduce accumulated creep strain and creep work in the solder joints. The proposed model is also able to evaluate the influence of solder anisotropy on damage evolution in the neighbouring (opposite) solder joints of a ceramic resistor.

Shape memory alloys (SMAs) have been widely used to fabricate soft actuators by embedding SMA wires into various soft matrices manufactured by conventional moulding methods or novel three-dimensional (3D) printing techniques. However, soft matrices of SMA based actuators are typically fabricated from only one or two different materials. Here, we exploit the great manufacturing flexibility of multimaterial 3D printing to fabricate various bending, twisting and extensional actuators by precisely controlling the spatial arrangements of different printing materials with different stiffnesses. In order to achieve a broad range of deformations, ten different printing materials were characterized and used in the actuators design. In addition, we developed a finite element model to simulate complex deformations of the printed actuators and facilitate the design process. The model incorporates a user defined material subroutine that describes the nonlinear temperature dependant behavior of SMAs. The results show the efficiency and flexibility of multimaterial 3D printing in tailoring the deformed shape of the SMA based soft actuators, which cannot be accomplished using conventional manufacturing methods such as moulding.

Structural composites with a high content of renewable material were produced from natural fibres and an acrylated epoxidized soybean oil resin. Composites were prepared by spray impregnation followed by compression moulding at elevated temperature. The resulting composites had good mechanical properties in terms of tensile strength and flexural strength. Tensile testing as well as dynamical mechanical thermal analysis showed that increasing the fibre content, increased the mechanical properties. The resin can be reinforced with up to 70 wt % fibre without sacrifice in processability. The tensile modulus ranged between 5.8 and 9.7 GPa depending on the type of fibre mat. The study of the adhesion by low vacuum scanning electron microscopy shows that the fibres are well impregnated in the matrix. The aging properties were finally evaluated. This study shows that composites with a very high content of renewable constituents can be produced from soy bean oil resins and natural fibres. © 2009 Wiley Periodicals, Inc.

The development of highly ordered and self-assembled magnetic nanostructures such as arrays of Fe or Ni nanowires and their alloys is arousing increasing interest due to the peculiar magnetic properties of such materials at the nanoscale. These nanostructures can be fabricated using nanoporous anodic alumina membranes or self-assembled nanotubular titanium dioxide as templates. The chemical characterization of the nanostructured layers is of great importance to assist the optimization of the filling procedure or to determine their manufacturing quality. Radiofrequency glow discharge (RF-GD) coupled to optical emission spectrometry (OES) is a powerful tool for the direct analysis of either conducting or insulating materials and to carry out depth profile analysis of thin layers by multi-matrix calibration procedures. Thus, the capability of RF-GD-OES is investigated here for the in-depth quantitative analysis of self-aligned titania nanotubes and self-ordered nanoporous alumina filled with arrays of metallic and magnetic nanowires obtained using the template-assisted filling method. The samples analysed in this work consisted of arrays of Ni nanowires with different lengths (from 1.2 up to 5 μm) and multilayer nanowires of alternating layers with different thicknesses (of 1-2 μm) of Ni and Au, or Au and FeNi alloy, deposited inside the alumina and titania membranes. Results, compared with other techniques such as scanning electron microscopy and energy-dispersive X-ray spectroscopy, show that the RF-GD-OES surface analysis technique proves to be adequate and promising for this challenging application. © 2009 Springer-Verlag.

[No abstract available]

The effect of digested sewage sludge as a fuel additive to reduce corrosion of furnace walls has been studied. The nickel base alloy Alloy 625 and the iron-chromium-aluminium alloy Kanthal APMT™ were exposed for 14.25. h at the furnace wall in a power boiler burning 100% used (also known as waste or recycled) wood. The test was then repeated with the addition of sewage sludge to the waste wood. The samples were chemically analysed and thermodynamically modelled and the corrosion mechanisms were investigated. The results showed that the co-firing of sewage sludge with recycled wood leads to a reduction in the corrosion. Attack by a potassium-lead combination appeared to be the main corrosion mechanism in Alloy 625 during waste wood combustion, while attack by alkali chloride was found to be dominant in APMT alloy.

A glass-mat-reinforced thermoplastic (GMT) composite material has been fabricated from randomly oriented continuous glass fibers embedded in a polypropylene matrix. The mechanical constitution of this composite has been characterized by using a linear viscoelastic micromechanically based material model. This material model has subsequently been implemented to several finite-element computer codes for analysis of structural components fabricated from polypropylene GMT. In this paper several example problems have been studied in order to determine the applicability of this modeling approach to predicting time-dependent deformations due to creep in GMT components. These example problems have been solved by utilizing two commercially available codes: ABAQUS, and ANSYS. Furthermore, results obtained with the codes have been compared to both analytic and experimental results, with varying degrees of success. The paper details these results for each of the example problems considered herein. © 2001 Elsevier Science Ltd. All rights reserved.

In the automotive industry a commonly used material is thin steel sheets coated with a thin layer of zinc for corrosion resistance purposes. Welding of this material, with the high temperatures involved, causes problems with zinc burn-off leading to reduced corrosion resistance. The zinc evaporation also causes arc disturbances leading to spatter formation, pores and difficulties achieving good visual weld quality. The joints are in many cases visible or semi-visible (e.g. visible after opening a door) and “A-grade” quality is demanded, meaning no visible discontinuities are allowed. It also implies a smooth and generally appealing appearance of the joint. An alternative to welding is brazing, and laser brazing meets the requirements but the process is associated with high costs. In the national project “LEX-B”, funded by Vinnova, the possibilities of using arc brazing, in particular one MIG/MAG brazing and two TIG brazing processes, for some automotive applications are investigated. This master thesis is connected to the first part of the project and aims at compiling data for making a selection of the most promising process to investigate and optimise further. LEX-B is conducted in cooperation between Swerea KIMAB AB, Volvo Trucks, Scania CV and University West. The joint of interest is a lap joint between bottom and upper sheets of 1.2 mm and 0.8 mm respectively that represents a joint on the side of a truck cabin. The requirements are visual A-grade quality and tensile shear strength of 300 MPa. In the project the MIG/MAG process Cold Metal Transfer (CMT) was compared to the TIG processes forceTIG and Plasmatron. CMT was experimentally investigated while the results for the other two processes were obtained partly from a previous study and partly from Volvo Trucks where tests were performed simultaneously. A system for measuring data for the process was developed, test specimens were brazed and examined visually and mechanical destructive testing was performed to ensure the tensile shear strength. Parameter studies were done for further process optimisation.

Graphene nanoplatelets (GNPs) are used to enhance the mechanical properties and functionality of wood plastic composite (WPC) targeting applications such as de-icing or anti-icing and fast thermal diffusivity. The GNPs are integrated into neat polymer using a masterbatch containing functionalized graphene by melt compounding through a twin-screw extruder without the use of any coupling agent or compatibilizer. The same manufacturing process (melt compounding) but with the use of compatibilizer is employed to produce WPC with nano-doped matrix. The effect of different GNP loadings (up to 15 wt.%) on morphology, crystallinity, mechanical and thermal conductivity of the nanocomposites and the WPCs was investigated. It was found that both strength and modulus of nanocomposites, in tension and bending, were increased with the addition of GNPs. With the aid of MAPE compatibilizer WPCs show higher flexural strength and modulus than neat polymer. GNP has marginal effect on the flexural stress but further increases flexural modulus of WPC. The preliminary results related to the thermal conductivity of studied materials indicate that the incorporation of GNP may be beneficial for faster and more uniform heat distribution in WPC. 

This study presents comprehensive numerical stress analysis in the adhesive layer of a single-lap joint subjected to various loading scenarios (mechanical and thermal loading). For this purpose numerical model (finite element method) with novel displacement coupling conditions able to correctly represent monoclinic materials (off-axis layers of composite laminates) has been developed. This model includes nonlinear material model and geometrical nonlinearity is also accounted for. The effect of thermal residual stresses (in adhesive) is analysed for various methods of manufacturing of single lap joint. The sequences of application of thermal and mechanical loads for the analysis of the thermal residual stresses in joints are proposed. It is shown that the most common approach used in many studies of linear superposition of thermal and mechanical stresses works well only for linear materials and produces wrong results if material is non-linear. The present study demonstrates suitable method to apply combined thermal and mechanical loads to get accurate stress distributions. Based on the analysis of these stress distributions the conclusions concerning the effect of the thermal residual stresses on peel and shear stress concentrations are made. The comparison between effect of thermal stresses in case of the one-step and two-step joint manufacturing techniques is made

This paper presents systematic numerical study of stresses in the adhesive of a single-lap joint with the objective to improve understanding of the main material and geometrical parameters determining performance of adhesive joints. For this purpose a 3D model as well as 2D model, optimized with respect to the computational efficiency by use of novel displacement coupling conditions able to correctly represent monoclinic materials (off-axis layers of composite laminates), are employed. The model accounts for non-linearity of materials (adherend and adhesive) as well as geometrical non-linearity. The parameters of geometry of the joint are normalized with respect to the dimensions of adhesive (e.g. thickness) thus making analysis of results more general and applicable to wide range of different joints. Optimal geometry of the single-lap joint allowing to separate edge effect from end effects is selected based on results of the parametric analysis by using peel and shear stress distributions in the adhesive layer as a criterion. Three different types of single lap joint with similar and dissimilar (hybrid) materials are considered in this study: a) metal-metal; b) composite-composite; c) composite-metal. In case of composite laminates, four lay-ups are evaluated: uni-directional ([08]T and [908]T) and quasi-isotropic laminates ([0/45/90/-45]S and [90/45/0/-45]S). The influence of the abovementioned parameters on peel and shear stress distributions in the adhesive layer is examined carefully and mechanical parameters governing the stress concentrations in the joint have been identified, this dependence can be described by simple but accurate fitting function. The effect of the used material model (linear vs non-linear) on results is also demonstrated.

A numerical study of the adhesivejoint made of similar and dissimilar adherends subjected to thermo-mechanical loading is presented. A comprehensive numerical model was used for this purpose with the novel displacement coupling conditions which are able to correctly represent monoclinic materials (off-axis layers of composite laminates). The geometrical nonlinearity as well as nonlinear material model are also taken into account. Three different types of single-lap and double-lap adhesive joints are considered in this study: a) metal-metal; b) composite-composite; c) composite-metal. In case of composite laminates, four lay-ups are evaluated: uni-directional ([08]T and [908]T) and quasi-isotropic laminates ([0/45/90/-45]S and [90/45/0/-45]S). This paper focuses on the parameters which have the majoreffect on the peel and shear stress distribution within adhesive layer at the overlap ends. The comparison of behaviour of single-and double-lap joints in relation to these parameters is made. The master curves for maximum stress (peel and shear) at the ends of the overlap with respect to the bending stiffness and axial modulus of the adherends are constructed by analysing stress distributions in the middle of the adhesive.The main conclusions of this paper are: the maximum peel stress value for SLJ is reduced with increase of the adherend bending stiffness and for DLJ,similar behaviour was observed at the end next to the inner plate corner, while, at the end next to the outer plate corner peel stress is reduced with increase of adherend axial modulus.

Background

In neurology and rehabilitation the primary interest for using wearables is to supplement traditional patient assessment and monitoring in hospital settings with continuous data collection at home and in community settings. The aim of this project was to develop a novel wearable garment with integrated sensors designed for continuous monitoring of physiological and movement related variables to evaluate progression, tailor treatments and improve diagnosis in epilepsy, Parkinson’s disease and stroke.

Methods

In this paper the early development and evaluation of a prototype designed to monitor movements and heart rate is described. An iterative development process and evaluation of an upper body garment with integrated sensors included: identification of user needs, specification of technical and garment requirements, garment development and production as well as evaluation of garment design, functionality and usability. The project is a multidisciplinary collaboration with experts from medical, engineering, textile, and material science within the wearITmed consortium. The work was organized in regular meetings, task groups and hands-on workshops. User needs were identified using results from a mixed-methods systematic review, a focus group study and expert groups. Usability was evaluated in 19 individuals (13 controls, 6 patients with Parkinson’s disease) using semi-structured interviews and qualitative content analysis.

Results

The garment was well accepted by the users regarding design and comfort, although the users were cautious about the technology and suggested improvements. All electronic components passed a washability test. The most robust data was obtained from accelerometer and gyroscope sensors while the electrodes for heart rate registration were sensitive to motion artefacts. The algorithm development within the wearITmed consortium has shown promising results.

Conclusions

The prototype was accepted by the users. Technical improvements are needed, but preliminary data indicate that the garment has potential to be used as a tool for diagnosis and treatment selection and could provide added value for monitoring seizures in epilepsy, fluctuations in PD and activity levels in stroke. Future work aims to improve the prototype further, develop algorithms, and evaluate the functionality and usability in targeted patient groups. The potential of incorporating blood pressure and heart-rate variability monitoring will also be explored.

The development of long-lasting zirconia-based ceramics for implants, which are not prone to hydrothermal aging, is not satisfactorily solved. Therefore, this study is conceived as an overall evaluation screening of novel ceria-stabilized zirconia-alumina-aluminate composite ceramics (ZA8Sr8-Ce11) with different surface topographies for use in clinical applications. Ceria-stabilized zirconia is chosen as the matrix for the composite material, due to its lower susceptibility to aging than yttria-stabilized zirconia (3Y-TZP). This assessment is carried out on three preclinical investigation levels, indicating an overall biocompatibility of ceria-stabilized zirconia-based ceramics, both in vitro and in vivo. Long-term attachment and mineralized extracellular matrix (ECM) deposition of primary osteoblasts are the most distinct on porous ZA8Sr8-Ce11p surfaces, while ECM attachment on 3Y-TZP and ZA8Sr8-Ce11 with compact surface texture is poor. In this regard, the animal study confirms the porous ZA8Sr8-Ce11p to be the most favorable material, showing the highest bone-to-implant contact values and implant stability post implantation in comparison with control groups. Moreover, the microbiological evaluation reveals no favoritism of biofilm formation on the porous ZA8Sr8-Ce11p when compared to a smooth control surface. Hence, together with the in vitro in vivo assessment analogy, the promising clinical potential of this novel ZA8Sr8-Ce11 as an implant material is demonstrated. 

Objective To adequately address clinically important issues such as osseointegration and soft tissue integration, we screened for the direct biological cell response by culturing human osteoblasts and gingival fibroblasts on novel zirconia-based dental implant biomaterials and subjecting them to transcriptional analysis. Methods Biomaterials used for osteoblasts involved micro-roughened surfaces made of a new type of ceria-stabilized zirconia composite with two different topographies, zirconium dioxide, and yttria-stabilized zirconia (control). For fibroblasts smooth ceria- and yttria-stabilized zirconia surface were used. The expression of 90 issue-relevant genes was determined on mRNA transcription level by real-time PCR Array technology after growth periods of 1 and 7 days. Results Generally, modulation of gene transcription exhibited a dual dependence, first by time and second by the biomaterial, whereas biomaterial-triggered changes were predominantly caused by the biomaterials’ chemistry rather than surface topography. Per se, modulated genes assigned to regenerative tissue processes such as fracture healing and wound healing and in detail included colony stimulating factors (CSF2 and CSF3), growth factors, which regulate bone matrix properties (e.g. BMP3 and TGFB1), osteogenic BMPs (BMP2/4/6/7) and transcription factors (RUNX2 and SP7), matrix collagens and osteocalcin, laminins as well as integrin ß1 and MMP-2. Significance With respect to the biomaterials under study, the screening showed that a new zirconia-based composite stabilized with ceria may be promising to provide clinically desired periodontal tissue integration. Moreover, by detecting biomarkers modulated in a time- and/or biomaterial-dependent manner, we identified candidate genes for the targeted analysis of cell-implant bioresponse during biomaterial research and development.

The development of UD natural fiber composites, considered for application as structural materials, necessitates evaluation of the scale effect of their strength. Alignment of the fibers in flax bast fiber composites can be achieved by employing textile reinforcement, such as yarns and fabrics. Cutting specimens for mechanical tests out of such textile-reinforced composite plates results in a complex non-uniform reinforcement structure at their edges, which may affect the strength of specimens. Scale effect of the tensile strength in the fiber direction of flax-fabric-reinforced composites is studied in the current work. A model accounting for both volume and edge effect of the specimens on their tensile strength is proposed. © The Author(s) 2011.

Ore-based ironmaking generates a variety of residues, including slags and fines such as dust and sludges. Recycling of these residues within the integrated steel plant or in other applications is essential from a raw-material efficiency perspective. The main recycling route of off-gas dust is to the blast furnace (BF) via sinter, cold-bonded briquettes and tuyere injection. However, solely relying on the BF for recycling implicates that certain residues cannot be recycled in order to avoid build-up of unwanted elements, such as zinc. By introducing a holistic view on recycling where recycling via other process routes, such as the desulfurization (deS) station and the basic oxygen furnace (BOF), landfilling can be avoided. In the present study, process integration analyses were utilized to determine the most efficient recycling routes for off-gas dust that are currently not recycled within the integrated steel plants of Sweden. The feasibility of recycling was studied in experiments conducted in laboratory, pilot, and full-scale trials in the BF, deS station, and BOF. The process integration analyses suggested that recycling to the BF should be maximized before considering the deS station and BOF. The experiments indicated that the amount of residue that are not recycled could be minimized.

Depending on the operation of the blast furnace (BF), the main outlet of zinc from the furnace is more or less via the BF dust and sludge. As the dust is recycled to the BF, the sludge has to be de-zinced prior to recycling to prevent the accumulation of zinc in the BF. De-zincing and recycling of the low-zinc fraction via sinter have been reported. However, no research concerning recycling of upgraded BF sludge via cold-bonded briquettes has been performed. In the present study, a fine-grained BF sludge with low zinc content, generated by a BF operating on a ferrous burden of 100% pellets, was upgraded using the tornado process. The process simultaneously dried and separated the BF sludge into a high-zinc and a low-zinc fraction. The feasibility of recycling the low-zinc fraction to the BF using cold-bonded briquettes was studied on a laboratory-scale BF shaft simulator. On comparison with a reference briquette, the experiments indicated that 10 wt% of the upgraded BF sludge can be added to the briquette without negatively affecting the reducibility. Higher additions were found to render the briquette less reduced compared to the reference under test conditions corresponding to the central part of the BF. The strength of the briquettes was not compromised with the addition of the upgraded BF sludge, and a decision to study the briquettes in the LKAB experimental blast furnace was made in order to evaluate the behavior under actual BF conditions.

Residual stresses in glass-fiber composites were studied on the micro and meso scales by computational and experimental methods. Transmitted polarized light images of thin sections were compared with 3D finite-element solutions of a sample containing 1410 fibers. Calculated point-wise stresses were derived from a linear thermoelastic model with negligibly small numerical errors. Regions with calculated maximum compressive stresses showed good agreement with experimentally observed optical bands. A material with poor interfacial adhesion showed weaker optical effects indicating fiber/matrix debonding. On the basis of these results it seems likely that irreversible matrix deformation and debonding can take place in the curing phase. (C) 2000 Elsevier Science Ltd. All rights reserved.Residual stresses in glass-fiber composites were studied on the micro and meso scales by computational and experimental methods. Transmitted polarized light images of thin sections were compared with 3D finite-element solutions of a sample containing 1410 fibers. Calculated point-wise stresses were derived from a linear thermoelastic model with negligibly small numerical errors. Regions with calculated maximum compressive stresses showed good agreement with experimentally observed optical bands. A material with poor interfacial adhesion showed weaker optical effects indicating fiber/matrix debonding. On the basis of these results it seems likely that irreversible matrix deformation and debonding can take place in the curing phase.

COSIVU is a three year collaborative research project that ended in September 2015 and which has been funded within the European Green Car Initiative (now the European Green Vehicle Initiative). COSIVU addresses one of the most critical technical parts in fully electrical vehicles (FEV) besides the energy storage system: the mechatronic drive-train unit. The COSIVU project has delivered a new system architecture for multiple wheel drive-trains by a smart, compact and durable single-wheel drive unit with integrated electric motor, full silicon carbide (SiC) power electronics (switches and diodes), a novel control and health monitoring module with wireless communication, and an advanced ultra-compact cooling solution. DfR utilizing FEM simulations ensures first time right solutions. This paper presents the main results including the architecture of the drive train solution as well as the modular design of the inverter based on Inverter Building Blocks, one per phase. Performance tests are presented here for the first time for both the heavy duty commercial vehicle solution performed in a test rig by Volvo, and the tests of the COSIVU solution adapted to a passenger car done by Elaphe.

The three year EU project SMARTER-SI that ends in January 2018 has tested a new concept for small lot manufacturing for SMEs which we call the Cooperative Foundry Model (CFM). During previous research, all RTOs have completed building blocks, i.e. components or parts of systems which are readily available and characterized by their high Technology Readiness Level (TRL). These building blocks are combined and integrated in so-called Application Experiments (AEs), thereby creating innovative Smart Systems that serve the SMEs' needs. Four pre defined AEs have been presented before [1] and in this paper, six additional AEs will be presented: i) a smart sensor for pneumatic combined clutch and brakes, ii) smart well plates for tissue engineering integrating continuous, non-invasive TEER iii) microclimate sensor for moisture applications, iv) LTCC-Si-Pressure Sensor, v) miniaturized capillary electrophoresis system for bio analysis, and vi) a MEMS sensor module for respiratory applications. Finally, a brief description of ongoing standardization efforts is presented.

The three year EU project SMARTER-SI that started in February 2015 has developed and tested a new production platform for smart systems that offer SMEs and “mid-cap” companies help to manufacture small and medium volumes. The ultimate goal of this project is to test a new concept for small lot production, which we call the Cooperative Foundry Model (CFM). The CFM is tested by combining components or parts of systems (building blocks) already developed by the RTOs involved in the project in so-called Application Experiments (AEs), thereby creating innovative Smart Systems which serve SMEs' product needs. During the first two years, four predefined AEs have been developed that consist of i) a multi-parametric point of care testing (POCT) device, ii) a dew-point measurement system, iii) a CO₂ measurement system, and iv) a portable device that can be used to screen water quality.

Recycling of plastics is a critical step toward the realisation of a sustainable society. Plastic is a fitting material to recycle, as it often can easily be melted and formed into new products. Plastic recycling is therefore an easy process with pure plastics, however, most of the plastics that are recycled today are not pure and contain additives and/or impurities. Some of these additives can be hazardous substances that could be harmful for both humans and the environment. It is therefore important that these hazardous substances are not recycled and transferred into new products. To ensure a safe use of plastics, these substances are today regulated in new products, but old products could still contain these substances (legacy chemicals). To comply with legislation it is therefore critical that these substances are removed during the recycling process. There are however many hazardous substances that are yet not regulated, which may also be present in products and therefore recycled material. 

Waste Electronic and Electrical Equipment (WEEE) and End-of-Life Vehicles (ELV) are two of the materials streams that contains a high amount of legacy chemicals. These streams have been associated with spreading legacy chemicals after recycling. In several reports WEEE plastics have been identified as the source of brominated flame retardants (BRF) found in toys and everyday items. According to the EU regulation the use of certain BFRs is not permitted in new products or articles above a certain value. Recyclers and resellers of the recycled plastic often specified that the products should not be used in toys, medical equipment of food contact application, yet BFRs from WEEE can still be found in these products. This could mean that either producers that use recycled material in new products do not follow the recommendations from the recyclers, or that the recycled material does not fulfil the regulations. Another possibility for the findings of legacy chemicals in these items could be a meagre follow-up on imported plastics.

In this study the Research Institutes of Sweden (RISE) has, on behalf of the Swedish Environmental Protection Agency (Naturvårdsverket), investigated the content of legacy chemicals in recycled plastics that have been processed in a recycling facility. The plastics originated from WEEE and ELV and have been gathered from recyclers across Europe. A number of different legacy chemicals were investigated, both inorganic (Cd, Pb, Hg) and organic substances (flame retardants and plasticisers). To simulate a real case scenario and to get better measurement accuracy, all samples were injection moulded. The analysis of the samples was performed using X-ray fluorescence spectrometry (XRF), Inductively coupled plasma (ICP) and Gas chromatography with a Mass spectrometer (GC-MS). All the processing and analysis (except for SCCP/MCCP)) were done by RISE which gives good control over the analysis process, which are important when interpreting the results. In total 54 samples of PE, PP, ABS and PS, were gathered and tested. It was found that all but two samples contained legacy chemicals below the regulated values. The two samples that did not meet the legal limit had a HBCDD content above 100 ppm. All the tested materials contained detectable amounts of bromine, and 15 samples contained detectable amounts of regulated BFRs. None of the detected regulated BRFs were above 186 ppm.  Most of the materials also contained detectable amounts of cadmium and lead.

Distortions of mild steel structures caused by laser welding were analyzed. One thousand-millimeter U-beam structures were welded as overlap joints with different process parameters and thickness configurations. Final vertical and transverse distortions after cooling were measured along the U-beam. Significant factors, which affect distortions, were identified. Heat input per unit length, weld length, and sheet thickness showed a significant effect on welding distortions. Furthermore, the welding distortions were modeled using FE simulations. A simplified and computationally efficient simulation method was used. It describes the effect of shrinkage of the weld zone during cooling. The simulations show reasonable computation times and good agreement with experiments.

In this article, geometrical distortions of steel structures due to laser beam welding were analyzed. Two 700-mm-long U-beam structures were welded in overlap configurations: a double U-beam structure and a U-beam/flat structure. The structures were in different material combinations from mild steel to ultrahigh-strength steel welded with different process parameters. Different measures of distortions of the U-beam structures were evaluated after cooling. Significant factors of the welding process and the geometry of the structures were identified. Furthermore, welding distortions were modeled using two predictive finite element simulation models. The previously known shrinkage method and a newly developed time-efficient simulation method were evaluated. The new model describes the effects of expansion and shrinkage of the weld zone during welding and material plasticity at elevated temperatures. The new simulation method has reasonable computation times for industrial applications and improved agreement with experiments compared to the often used so-called shrinkage method.

An experimental study was carried out to investigate the possibilities to use rolls made from Si3N4-TiN ceramic composite in hot rolling of steel. The results show that the wear of the ceramic material was lower than the wear of a reference cast iron. The results suggest that the Si3N4-TiN material is beneficial to use in a hot rolling process, on condition that the temperature of the work piece material is held sufficiently high. © 2008 Elsevier B.V. All rights reserved.

One way to reduce the CO2 emissions in automotives is to reduce the weight of the Body-In-White. One easy to achieve the weight reduction is to replace steel sheet materials with Al alloys, which is 3 times lighter. One issue is the joining process, especially with combinations between steel grades and AL alloys. Example of combination of mixed material combinations (Al-steel) might be found in the door structure. The reason is because of the AL alloys worthier crash performance so the automotive manufacturer might want to use crash impact beams made by high strength steels in a AL intensive door structure. The joining process between aluminum and steel are problematic due it's not possible to use traditional spot-welding technologies due to the materials total difference in microstructure characteristics as well thermal properties. To overcome this issue then mechanical as well adhesion joining are frequently used. This paper describes a development process and subsequently analysis of a self-pierce rivet (SPR) process between 3 sheet metal combinations. The multi-material combinations in this study were a combination of ultra high strength steels sheets (DP1000) and a Al-alloy (AA 6014). The analysis of the SPR process, in sense of mechanical strengths, has been done by peel-and shear tests. To reduce the amount of future physical tests a virtual FE-model has been developed for the process. This FE model of the process has been subsequently used to analyze the mechanical strength during plastic deformation. By using inverse analysis a correct contact algorithm has been evaluated that would predict the binding force between the rivet and sheet under a deformation process. With this new virtual model it will not only possible to analyze and develop the SPR process but also to achieve the final strength of the joint. © 2011 American Institute of Physics.

Measurements of the thermal conductivity of casting powders are needed to determine the magnitude of the vertical heat flux in the powder bed of a continuous casting mould. The thermal conductivities and thermal diffusivities of four mould powders have been determined using the transient plane source (TPS) and the transient hot wire (THW) methods. The values reported in this investigation are in good agreement with the results of earlier studies which used the THW method. However, the results were significantly different from λeff values obtained in thermal insulation tests. This was attributed to the large contribution to λeff from gaseous conduction which arises from the large temperature gradient across the sample. It was found that the thermal conductivity (λpowd) of the powders had a mean value of 0.125±0.025 W m-1 K-1 for the four powders studied; this value is in good agreement with two other studies; it increased as the temperature increased with a mean temperature coefficient of (dλ/dT59×10-5 W m-1 K-2 for the range 295-1100 K and increased as the bulk density increased (λ295=0.010+1.69×10-4ρbulk W m-1 K-1).