Soft composite actuators can be fabricated by embedding shape memory alloy (SMA) wires into soft polymer matrices. Shape retention and recovery of these actuators are typically achieved by incorporating shape memory polymer segments into the actuator structure. However, this requires complex manufacturing processes. This work uses multimaterial 3D printing to fabricate composite actuators with variable stiffness capable of shape retention and recovery. The hinges of the bending actuators presented here are printed from a soft elastomeric layer as well as a rigid shape memory polymer (SMP) layer. The SMA wires are embedded eccentrically over the entire length of the printed structure to provide the actuation bending force, while the resistive wires are embedded into the SMP layer of the hinges to change the temperature and the bending stiffness of the actuator hinges via Joule heating. The temperature of the embedded SMA wire and the printed SMP segments is changed sequentially to accomplish a large bending deformation, retention of the deformed shape, and recovery of the original shape, without applying any external mechanical force. The SMP layer thickness was varied to investigate its effect on shape retention and recovery. A nonlinear finite element model was used to predict the deformation of the actuators. 

A methodology was developed for qualitative assessment and characterisation of particle losses from nanocomposites during service life. The methodology can be generalised to other systems where the material fragments during ageing and can be extended to quantitative analysis. A chamber was constructed for ageing of selected materials, which enabled effective collection and subsequent analysis of released particles. A combination of scanning and transmission electron microscopy and energy dispersive X-ray spectroscopy was found to be suitable for characterising particles in terms of size, shape and content. The methodology was tested on a common nanoclay composite with polypropylene as the matrix. There was no need for physical/mechanical wear to generate particles, slow flow of air and elevated temperature led to cracking and fragmentation of the material, and subsequent release of nanocomposite particles containing embedded or protruding clay. The release of pure clay particles and polypropylene particles was also detected. Using the methodology, it was observed that even in ‘mild’ degradation conditions (pure thermo-oxidation with no wear), fillers and nanocomposite particles can be released to the environment, which is an environmental and health concern. © 2021 The Authors

The deformation of polymers at constant applied stress is one of their major drawbacks, limiting their use in advanced applications. The study of this property using classical techniques requires extensive testing over long periods of time. It is well known that reinforced polymers show improved behavior over time compared to their neat counterparts. In this study, the effect of adding different amounts of graphene nanoplatelets (GNPs) on the time-dependent properties of high-density polyethylene (HDPE) is investigated using short-term creep tests and load/unload recovery tests. The results are discussed in terms of the test profile and the influence of loading history. Viscoplasticity/viscoelasticity analysis is performed using Zapas model and by comparing creep, creep compliance and pure viscoelasticity curves. The results show that the reinforcement of 15 wt% GNP have the most significant effect on the time-dependent behavior, reducing the strain by more than 50%. The creep compliance curves show that nano-reinforced HDPE behaves nonlinearly viscoelastically even at very low stresses. In addition to demonstrating the effect of nano-reinforcement, the discussion of the results concludes that the influence of loading history can be quite significant and should not be neglected in the design and evaluation of material behavior. © 2021 The Authors.

Wood fiber reinforced polylactide is a biodegradable composite where both fibers and matrix are from renewable resources. In the development of such new materials, information on mechanical behavior on the macroscopic and the molecular level is useful. In this study, dynamic Fourier transform infrared (FT-IR) spectroscopy is used to measure losses at the molecular level during cyclic tensile loading for bonds that are characteristic of the cellulosic fibers and the polylactid matrix. This molecular behavior is compared with measured macroscopic hysteresis losses for different moisture levels. The results show that moisture ingress will transfer the load from the fibers to the matrix, and that a more efficient fiber-matrix interface would diminish mechanical losses. Although the dynamic FT-IR spectroscopy method is still qualitative, this investigation shows that it can provide information on the stress transfer of the constituents in wood fiber reinforced plastics.

Effects of butantetracarboxylic acid (BTCA) modification, choice of matrix, and fiber volume fraction on hygroexpansion of wood fiber composites have been investigated. Untreated reference wood fibers and BTCA-modified fibers were used as reinforcement in composites with matrices composed of polylactic acid (PLA), polypropylene (PP), or a mixture thereof. The crosslinking BTCA modification reduced the out-of- plane hygroexpansion of PLA and PLA/PP composites, under water-immersed and humid conditions, whereas the swelling increased when PP was used as matrix material. This is explained by difficulties for the BTCA- modified fibers to adhere to the PP matrix. Fiber volume fraction was the most important parameter as regards out-of-plane hygroexpansion, with a high-fiber fraction leading to large hygroexpansion. Fiber-matrix wettability during processing and consolidation also showed to have a large impact on the dimensional stability and moisture uptake.

Paper-reinforced plastics are gaining increased interest as packaging materials, where mechanical properties are of great importance. Strength and stress transfer in paper sheets are controlled by fibre-fibre bonds. In paper-reinforced plastics, where the sheet is impregnated with a polymer resin, other stress-transfer mechanisms may be more important. The influence of fibre-fibre bonds on the strength of paper-reinforced plastics was therefore investigated. Paper sheets with different degrees of fibre-fibre bonding were manufactured and used as reinforcement in a polymeric matrix. Image analysis tools were used to verify that the difference in the degree of fibre-fibre bonding had been preserved in the composite materials. Strength and stiffness of the composites were experimentally determined and showed no correlation to the degree of fibre-fibre bonding, in contrast to the behaviour of unimpregnated paper sheets. The degree of fibre-fibre bonding is therefore believed to have little importance in this type of material, where stress is mainly transferred through the fibre-matrix interface.

The stress transfer ability at the fiber-matrix interface of wood fiber composites is known to affect the mechanical properties of the composite. The evaluation of interface properties at the level of individual fibers is however difficult due to the small dimensions and variability of the fibers. The dynamical mechanical properties of composite and constituents, in this case wood fibers and polylactide matrix, was here used together with micromechanical modeling to quantify the stress transfer efficiency at the fiber-matrix interface. To illustrate the methodology, a parameter quantifying the degree of imperfection at the interface was identified by inverse modeling using a micromechanical viscoelastic general self-consistent model with an imperfect interface together with laminate analogy on the composite level. The effect of moisture was assessed by comparison with experimental data from dynamic mechanical analysis in dry and moist state. For the wood fiber reinforced polylactide, the model shows that moisture absorption led to softening and mechanical dissipation in the hydrophilic wood fibers and biothermoplastic matrix, rather than loss of interfacial stress transfer ability.

Delignified chemical wood pulp fibers can be designed to have a controlled structure of cellulose fibril aggregates to serve as porous templates in biocomposites with unique properties. The potential of these fibers as reinforcement for an epoxy matrix (EP) was investigated in this work. Networks of porous wood fibers were impregnated with monomeric epoxy and cured. Microscopy images from ultramicrotomed cross sections and tensile fractured surfaces were used to study the distribution of matrix inside and around the fibers - at two different length scales. Mechanical characterization at different relative humidity showed much improved mechanical properties of biocomposites based on epoxy-impregnated fibers and they were rather insensitive to surrounding humidity. Furthermore, the mechanical properties of cellulose-fiber biocomposites were compared with those of cellulose-nanofibril (CNF) composites; strong similarities were found between the two materials. The reasons for this, some limitations and the role of specific surface area of the fiber are discussed.

The rising industrial demand for environmentally friendly and sustainable materials has shifted the attention from synthetic to natural fibers. Natural fibers provide advantages like affordability, lightweight nature, and renewability. Jute fibers’ substantial production potential and cost-efficiency have propelled current research in this field. In this study, the mechanical behavior (tensile, flexural, and interlaminar shear properties) of plasma-treated jute composite laminates and the flexural behavior of jute fabric-reinforced sandwich composites were investigated. Non-woven mat fiber (MFC), jute fiber (JFC), dried jute fiber (DJFC), and plasma-treated jute fiber (TJFC) composite laminates, as well as sandwich composites consisting of jute fabric bio-based unsaturated polyester (UPE) composite as facing material and polyethylene terephthalate (PET70 and PET100) and polyvinyl chloride (PVC) as core materials were fabricated to compare their functional properties. Plasma treatment of jute composite laminate had a positive effect on some of the mechanical properties, which led to an improvement in Young’s modulus (7.17 GPa) and tensile strength (53.61 MPa) of 14% and 8.5%, respectively, as well as, in flexural strength (93.71 MPa) and flexural modulus (5.20 GPa) of 24% and 35%, respectively, compared to those of JFC. In addition, the results demonstrated that the flexural properties of jute sandwich composites can be significantly enhanced by incorporating PET100 foams as core materials. © 2023 by the authors.

A novel, technically and economically benign procedure to combine vermiculite nanoplatelets with nanocellulose fibre dispersions into functional biohybrid films is presented. Nanocellulose fibres of 20 nm diameters and several micrometers in length are mixed with high aspect ratio exfoliated vermiculite nanoplatelets through high-pressure homogenization. The resulting hybrid films obtained after solvent evaporation are stiff (tensile modulus of 17.3 GPa), strong (strength up to 257 MPa), and transparent. Scanning electron microscopy (SEM) shows that the hybrid films consist of stratified nacre-like layers with a homogenous distribution of nanoplatelets within the nanocellulose matrix. The oxygen barrier properties of the biohybrid films outperform commercial packaging materials and pure nanocellulose films showing an oxygen permeability of 0.07 cm3 μm m-2 d-1 kPa -1 at 50% relative humidity. The oxygen permeability of the hybrid films can be tuned by adjusting the composition of the films. Furthermore, the water vapor barrier properties of the biohybrid films were also significantly improved by the addition of nanoclay. The unique combination of excellent oxygen barrier behavior and optical transparency suggests the potential of these biohybrid materials as an alternative in flexible packaging of oxygen sensitive devices such as thin-film transistors or organic light-emitting diode displays, gas storage applications and as barrier coatings/laminations in large volume packaging applications.

The insulation in the stator of a low voltage electric motor has a double purpose: ensuring the electric insulation around the stator wiring as well as permitting a good evacuation of the generated heat. Improving the heat transfer properties of the slot liner within the stator while maintaining its electrical insulation properties allows for more efficient electric motors. This paper presents different types of composites based on an aramid matrix with boron nitride, zinc oxide and aluminum oxide fillers. The effect of the different filler materials on the thermal conductivity and the electric insulation properties of the slot liner are presented. Perspectives on the needs for a life cycle assessment of the slot liner constituents are evoked. 

An environmentally friendly approach was implemented for the production of nanocomposites with bactericidal activity, using bacterial cellulose (BC) nanofibers and chitin nanocrystals (ChNCs). The antibacterial activity of ChNCs prepared by acid hydrolysis, TEMPO-mediated oxidation or partial deacetylation of α-chitin powder was assessed and the structure of the ChNC nanoparticles was characterized by X-ray diffraction, atomic force microscopy, and solid-state 13C-NMR. The partially deacetylated ChNCs (D-ChNC) showed the strongest antibacterial activity, with 99 ± 1% inhibition of bacterial growth compared to control samples. Nanocomposites were prepared from BC nanofibers and D-ChNC by (i) in situ biosynthesis with the addition of D-ChNC nanoparticles in the culture medium of Acetobacter aceti, and (ii) post-modification by mixing D-ChNC with disintegrated BC in an aqueous suspension. The structure and mechanical properties of the BC/D-ChNC nanocomposites were characterized by Fourier transform infrared spectroscopy, elemental analysis, field-emission scanning electron microscopy, and an Instron universal testing machine. The bactericidal activity of the nanocomposites increased with the D-ChNC content, with a reduction in bacterial growth by 3.0 log units when the D-ChNC content was 50%. D-ChNC nanoparticles have great potential as substitutes for unfriendly antimicrobial compounds such as heavy metal nanoparticles and synthetic polymers to introduce antibacterial properties to cellulosic materials.

In this paper a rapid method for residual cure stress analysis from composite manufacturing is presented. The method uses a high-fidelity path-dependent cure kinetics subroutine implemented in ABAQUS to calibrate a linear elastic model. The path-dependent model accounts for the tool-part interaction, forming pressure, and the changing composite modulus during the rubbery phase of matrix curing. Results are used to calculate equivalent lamina-wise coefficients of thermal expansion (CTE) in 3 directions for a linear temperature analysis. The goal is to accurately predict distortions for large complex geometries as rapidly as possible for use in an optimization framework. A carbon-epoxy system is studied. Simple coupons and complex parts are manufactured and measured with a 3 D scanner to compare the manufactured and simulated distortion. Results are presented and the accuracy and limitations of the rapid simulation method are discussed with particular focus on implementation in a numerical optimization framework. © The Author(s) 2021.

Wheat gluten and chitosan are renewable materials that suffer from some poor properties that limit their use as a potential replacement of petroleum-based polymers. However, polymer blends based on wheat gluten and chitosan surprisingly reduced these shortcomings. Films were cast from acidic aqueous or water/ethanol solutions of wheat gluten and chitosan. Wheat gluten was the discontinuous phase in the 30-70 wt.% wheat gluten interval investigated. The most homogeneous films were obtained when reducing agents were used (alone or together with urea or glycerol). They consisted mainly of 1-2 μm wheat gluten particles uniformly distributed in the continuous chitosan phase. Slightly smaller particles were also observed in the water/ethanol solvent system, but together with significantly larger particles (as large as 200 μm). Both small and large particles were observed, albeit in different sizes and contents, when surfactants (both with and without a reducing agent) or urea (without a reducing agent) were used. The particles were often elongated, and preferably along the film, the most extreme case being observed when the glyoxal crosslinker was used together with sodium sulfite (reducing agent), showing particles with an average thickness of 0.6 μm and an aspect ratio of 4.2. This film showed the highest transparency of all the blend films studied. For one of the most promising systems (with sodium sulfite), having good film homogeneity and small particles, the mechanical and moisture solubility/diffusivity properties were studied as a function of chitosan content. The extensibility, toughness and moisture solubility increased with increasing chitosan content, and the moisture diffusivity was highest for the pristine chitosan material. It is noteworthy that the addition of 30 wt.% wheat gluten to chitosan reduced the moisture uptake, while the extensibility/toughness remained unchanged.

The complementary capabilities of various characterisation methods for micro-structural assessment are demonstrated. The assessed structures were composed of unbleached microfibrillated cellulose (MFC) in combination with bleached and 2,2,6,6-tetramethylpiperidinyl-1-oxyl (TEMPO) pre-treated MFC materials. The biodegradable nano-composites were thus characterised in detail, including laser profilometry, scanning electron microscopy (SEM) in high and low vacuum modes, and field-emission SEM. The distribution of the unbleached MFC materials was assessed by staining the unbleached MFC with osmium tetroxide (OsO4), which reacts with CC double bonds encountered in lignin. In addition, some properties of the MFC nano-composite films were tested, i.e. tensile properties, water wettability and oxygen permeability. In general, the group of characteristics of the nano-composite MFC films was better than the properties of the films made of the neat MFC qualities. This indicates that mixing complementary MFC qualities could give synergetic effects that are not exploited completely when using the MFC qualities separately. The study thus confirms the suitability of unbleached MFC materials as a component in multilayer structures, for example biodegradable packaging applications.

A composite can be defined as a material composed of two or more components having distinct morphology and chemistry, and giving synergetic effects. In this paper the term biocomposite is used, referring to i) a material having at least one bio-component (e.g. wood pulp fibres and nanofibrils) or ii) biomaterials intended for biomedical applications. The utilization of wood pulp fibres in composite materials has gained major interest during the last years. There are various wood pulp fibres that can be used as reinforcement in composites, e.g. thermo-mechanical pulp (TMP), chemi-thermo-mechanical pulp (CTMP) and kraft pulp fibres. Depending on the pulping process (TMP, CTMP or kraft pulp), the pulp fibres differ greatly with respect to the fibre morphology and chemistry. Kraft pulp fibres have been one of the most used raw materials for producing nanocellulose. Nanocellulose from wood refers to various cellulose nano-materials such as cellulose nanocrystals and nanofibrillated cellulose. Nanofibrillated cellulose is composed of a major fraction of structurally homogeneous nanofibrils having typical widths in the nanometre scale and lengths in the micrometre scale. Wood pulp fibres and nanofibrils have been proposed as reinforcement in composite materials. Some of the major motivations have been the potential improvements by using fibres and nanofibrillated materials with respect to e.g. strength, biodegradability and functionality. The purpose of the present work is to review some advances in biocomposite research and development, including three focus areas; structured biocomposites, flexible biocomposites and biomaterials.

Wood pulp fibres are an important component of environmentally sound and renewable fibre-reinforced composite materials. The high aspect ratio of pulp fibres is an essential property with respect to the mechanical properties a given composite material can achieve. The length of pulp fibres is affected by composite processing operations. This thus emphasizes the importance of assessing the pulp fibre length and how this may be affected by a given process for manufacturing composites. In this work a new method for measuring the length distribution of fibres and fibre fragments has been developed. The method is based on; (i) dissolving the composites, (ii) preparing the fibres for image acquisition and (iii) image analysis of the resulting fibre structures. The image analysis part is relatively simple to implement and is based on images acquired with a desktop scanner and a new ImageJ plugin. The quantification of fibre length has demonstrated the fibre shortening effect because of an extrusion process and subsequent injection moulding. Fibres with original lengths of >1 mm where shortened to fibre fragments with length of <200 μm. The shortening seems to be affected by the number of times the fibres have passed through the extruder, the amount of chain extender and the fraction of fibres in the polymer matrix.

Laminates of compression-molded glycerol-plasticized wheat gluten (WG) films surrounded and supported by poly(lactic acid) (PLA) films have been produced and characterized. The objective was to obtain a fully renewable high gas barrier film with sufficient mechanical integrity to function in, for example, extrusion-coating paper/board applications. It was shown that the lamination made it possible to make films with a broad range of glycerol contents (0-30 wt %) with greater strength than single unsupported WG films. The low plasticizer contents yielded laminates with very good oxygen barrier properties. In addition, whereas the unsupported WG films had an immeasurably high water vapor transmission rate (WVTR), the laminate showed values that were finite and surprisingly, in several cases, also lower than that of PLA. Besides being a mechanical support (as evidenced by bending and tensile data) and a shield between the WG and surrounding moisture, the PLA layer also prevented the loss of the glycerol plasticizer from the WG layer. This was observed after the laminate had been aged on an "absorbing" blotting paper for up to 17 weeks. The interlayer adhesion (peel strength) decreased with decreasing glycerol content and increasing WG film molding temperature (130 °C instead of 110 °C). The latter effect was probably due to a higher protein aggregation, as revealed by infrared spectroscopy. The lamination temperature (110-140 °C) did not, however, have a major effect on the final peel strength.

Moisture sorption decreases dimensional stability and mechanical properties of polymer matrix biocomposites based on plant fibers. Cellulose nanofiber reinforcement may offer advantages in this respect. Here, wood-based nanofibrillated cellulose (NFC) and bacterial cellulose (BC) nanopaper structures, with different specific surface area (SSA), ranging from 0.03 to 173.3 m2/g, were topochemically acetylated and characterized by ATR-FTIR, XRD, solid-state CP/MAS 13C-NMR and moisture sorption studies. Polymer matrix nanocomposites based on NFC were also prepared as demonstrators. The surface degree of substitution (surface-DS) of the acetylated cellulose nanofibers is a key parameter, which increased with increasing SSA. Successful topochemical acetylation was confirmed and significantly reduced the moisture sorption in nanopaper structures, especially at RH = 53 %. BC nanopaper sorbed less moisture than the NFC counterpart, and mechanisms are discussed. Topochemical NFC nanopaper acetylation can be used to prepare moisture-stable nanocellulose biocomposites.

Corrosion protection is one of the utmost aims for the reduction of maintenance costs with higher production for the industry. The conventional toxic chromate-based coating is an environmental concern, which has led researchers to develop an organic-based coating with higher anticorrosive performance. The incorporation of nanocomposite increases the adhesion capability of the coating to the metal surface leading to protecting the metal from corrosion. Nanocomposites have novel mechanical and electrochemical properties. The type of nanocomposites depends on the type of nanostructured filler. The performance of nanocomposite coating depends on the types of nanoparticles and additives, the concentration of the dispersed particles, and the mixing processes. In this chapter, nanocellulose-based nanocomposites, their synthesis, and performance against corrosion protection have been discussed. The potential of these nanocomposites as corrosion inhibitors has been pointed out as well.

The intensified pursuit for lightweight solutions in the commercial vehicle industry increases the demand for method development of more advanced lightweight materials such as Carbon-Fiber-Reinforced Composites (CFRP). The behavior of these anisotropic materials is challenging to understand and manufacturing defects could dramatically change the mechanical properties. Voids are one of the most common manufacturing defects; they can affect mechanical properties and work as initiation sites for damage. It is essential to know the micromechanical composition of the material to understand the material behavior. Void characterization is commonly conducted using optical microscopy, which is a reliable technique. In the current study, an approach based on optical microscopy, statistically characterizing a CFRP laminate with regard to porosity, is proposed. A neural network is implemented to efficiently segment micrographs and label the constituents: void, matrix, and fiber. A neural network minimizes the manual labor automating the process and shows great potential to be implemented in repetitive tasks in a design process to save time. The constituent fractions are determined and they show that constituent characterization can be performed with high accuracy for a very low number of training images. The extracted data are statistically analyzed. If significant differences are found, they can reveal and explain differences in the material behavior. The global and local void fraction show significant differences for the material used in this study and are good candidates to explain differences in material behavior. © 2022 by the authors.

A micromechanical simulation approach in a Multi-Scale Modeling (MSM) framework with the ability to consider manufacturing defects is proposed. The study includes a case study where the framework is implemented exploring a cross-ply laminate. The proposed framework highlights the importance of correct input regarding micromechanical geometry and void characteristics. A Representative Volume Element (RVE) model is developed utilizing true micromechanical geometry extracted from micrographs. Voids, based on statistical experimental data, are implemented in the RVE model, and the effects on the fiber distribution and effective macromechanical properties are evaluated. The RVE algorithm is robust and maintains a good surrounding fiber distribution around the implemented void. The local void fraction, void size, and void shape affect the effective micromechanical properties, and it is important to consider the phenomena of the effective mechanical properties with regard to the overall void fraction of an RVE and the actual laminate. The proposed framework has a good prediction of the macromechanical properties and shows great potential to be used in an industrial implementation. For an industrial implementation, weak spots and critical areas for a laminate on a macro-level are found through combining local RVEs. © 2022 by the authors. 

This paper reports the preparation and characterization of nanocomposite films based on different chitosan matrices and nanofibrillated cellulose (NFC) for the purpose of improving strength properties. The nanocomposite films were prepared by a simple procedure of casting a water-based suspension of chitosan and NFC, and were characterized by several techniques: namely SEM, X-ray diffraction, visible spectrophotometry, TGA, tensile and dynamic-mechanical analysis. The films obtained were shown to be highly transparent (transmittance varying between 90 and 20% depending on the type of chitosan and NFC content), flexible, displayed better mechanical properties, with a maximum increment on the Young’s modulus of 78% and 150% for high molecular weight (HCH) and water-soluble high molecular weight (WSHCH) filled chitosans, respectively; and of 200% and 320% for low molecular weight (LCH) and water-soluble filled (WSLCH) chitosans, respectively. The filled films also showed increased thermal stability, with, for example, an increase in the initial degradation temperature (Tdi) from 227 °C in the unfilled LCH film up to 271 °C in filled LCHNFC50% nanocomposite films, and a maximum degradation temperature (Td1) raising from 304 °C to 313 °C for the same materials.

This study reports on the effect of gamma radiation on morphological, thermal, and water barrier properties of pure ethylene vinyl alcohol copolymers (EVOH29 and EVOH44) and its biocomposites with the nanofiller microfibrillated cellulose (2 wt%). Added microfibrillated cellulose (MFC) preserved the transparency of EVOH films but led to a decrease in water barrier properties. Gamma irradiation at low (30 kGy) and high doses (60 kGy) caused some irreversible changes in the phase morphology of EVOH29 and EVOH44 copolymers that could be associated to crosslinking and other chemical alterations. Additionally, the EVOH copolymers and the EVOH composites reduced the number of hygroscopic hydroxyl functionalities during the irradiation processing and novel carbonyl based chemistry was, in turn, detected. As a result of the above alterations, the water barrier properties of both neat materials and composites irradiated at low doses were notably enhanced, counteracting the detrimental effect on water barrier of adding MFC to the EVOH matrix. © 2008 Wiley Periodicals, Inc.

The SESBE research project aims to develop novel smart sandwich façade elements with high insulating capabilities while providing a reduced thickness in conjunction with superior mechanical and durability properties. The present paper mainly focuses on the verification of the mechanical performance of the glass fibre reinforced polymer (GFRP) connectors in the façade element composed of reactive powder concrete (RPC) panels with foam concrete insulation between them. Because of the reduced thickness of the large façade elements, the performance of the connectors is critical for the entire structural concept. A description of structural performance and results based on experimental methods and finite element (FE) analysis are presented.

Tape-based discontinuous composite is a relatively new type of composite material that offers improved mechanical properties for similar process-ability compared to Sheet Moulding Compound or Bulk Moulding Compound. This makes it potentially attractive for the automotive industry. In this paper, a thin-ply carbon fibre reinforced polypropylene-based discontinuous composite is studied. Mechanical tests are performed to obtain the tensile, compression and shear behaviour of the material. The energy absorption via tearing is also studied to assess the suitability of the material for energy absorption applications, such as crash-boxes. The tearing test results show a large degree of plastic deformation and an advancing damage front leading to higher specific energy absorption via tearing compared to conventional composite materials. © 2021 The Author(s). 

Cellulose from wood fibers can be modified for use in flame-retardant composites as an alternative to halogen-based compounds. For this purpose, sulfite dissolving pulp fibers have been chemically modified by phosphorylation, and the resulting material has been used to prepare cellulose nanofibrils (CNF) that have a width of approximately 3 nm. The phosphorylation was achieved using (NH₄)₂HPO₄ in the presence of urea, and the degree of substitution by phosphorus was determined by X-ray photoelectron spectroscopy, conductometric titration, and nuclear magnetic resonance spectroscopy. The presence of phosphate groups in the structure of CNF has been found to noticeably improve the flame retardancy of this material. The nanopaper sheets prepared from phosphorylated CNF showed self-extinguishing properties after consecutive applications of a methane flame for 3 s and did not ignite under a heat flux of 35 kW/m², as shown by flammability and cone calorimetry measurements, respectively.

Bionanocomposites represent an emerging group of nanostructured hybrid materials. Besides the structural and functional properties similar to conventional nanocomposites, the inherent properties, namely, biocompatibility and biodegradability, make these environmentally benign materials highly attractive for both academia and industry. Research on bionanocomposites is an interdisciplinary field that is closely related to packaging and biological systems, such as tissue engineering and drug delivery, and also extended to electronics, sensor, and energy applications, just to name a few. This chapter will give an overview on the research progress of self-assembled bionanocomposites and artificial nanocomposites composed of typical biopolymers and nanoparticles, which exhibit dielectric functions and can have promising potential to be used in biological, electronic, and energy storage applications. 7.1 IntroductionDwindling fossil resources and growing environmental concerns have led to increasing need for sustainable solutions. Overdependence on petroleum resources and environmental impact/carbon footprint can be alleviated by biomaterials development using biological resources or more precisely annually renewable resources. Bionanocomposites are formed by the polymer matrix and reinforcing phase, either of them or both based on renewable resources, and show at least one dimension on the nanometer scale. Bionanocomposites have been the subject of extensive research since the last two decades. These efforts have generated environment-friendly applications for many uses, such as for automotive, packaging, and household products, to name some [1]. Multifunctionality is a trend of development to expand the applications of bionanocomposites.Dielectric bionanocomposites can be utilized for various applications such as conductive elements, heating devices, electromagnetic interference, supercapacitor, shielding and antimicrobial elements, and bio-applications like those of tissue scaffolds for the replacement or restoration of damaged or malfunctioning tissue because a variety of tissue respond to electrical stimulation [2]. On the other hand, an accurate and comprehensive description of structures is of vital importance for the development of high-quality bionanocomposites, which is, however, very difficult because of their nature. Electrical conductivity depends on the micro-and macroscopic states of the composites and gives information on the interaction of individual components inside. Determining the electrical properties of a material is therefore one of the most convenient and sensitive methods for studying the structures of materials [3, 4]. The dielectric properties of bionanocomposites depend on the nature of biopolymer matrix and filler particles, the dimension (mainly include length-to-diameter or aspect ratio) and content of filler particles, and the interfacial characteristics. These issues are taken into consideration in this chapter when reviewing the dielectric performance of bionanocomposites. © 2017 by Pan Stanford Publishing Pte. Ltd.

As polymeric resins are used as matrix in reinforced composites, understanding of their viscoelastic-viscoplastic response is critical for long-term performance design. However, during service life, thermosets are not in a thermodynamic equilibrium state, resulting in physical aging, which affects failure and viscoelastic (VE) properties, becoming a concern for industries. In this paper, an alternative methodology for testing and parameter determination for aging polymer, at different temperatures (TA) and times (tA), is proposed. The experimental data analysis was performed using a Schapery's type thermo-aging-rheologically simple VE model with constant coefficients in Prony series and the effect of temperature and aging included by two shift factors (aT, aA). Results showed that the shift factor can be presented as the product of shifts aT and aA. Furthermore, for short tA the change rate of the aA with tA does not depend on TA, whereas for long tA at high TA the rate increases. 

In this study the effect of the mercerization degree on the water retention value (WRV) and tensile properties of compression molded sulphite dissolving pulp was evaluated. The pulp was treated with 9, 10, or 11 % aqueous NaOH solution for 1 h before compression molding. To study the time dependence of mercerization the pulp was treated with 12 wt% aqueous NaOH for 1, 6 or 48 h. The cellulose I and II contents of the biocomposites were determined by solid state cross polarization/magic angle spinning carbon 13 nuclear magnetic resonance (CP/MAS 13C NMR) spectroscopy. By spectral fitting of the C6 and C1 region the cellulose I and II content, respectively, could be determined. Mercerization decreased the total crystallinity (sum of cellulose I and cellulose II content) and it was not possible to convert all cellulose I to cellulose II in the NaOH range investigated. Neither increased the conversion significantly with 12 wt% NaOH at longer treatment times. The slowdown of the cellulose I conversion was suggested as being the result from the formation of cellulose II as a consequence of coalescence of anti-parallel surfaces of neighboring fibrils (Blackwell et al. in Tappi 61:71-72, 1978; Revol and Goring in J Appl Polym Sci 26:1275-1282, 1981; Okano and Sarko in J Appl Polym Sci 30:325-332, 1985). Compression molding of the partially mercerized dissolving pulps yielded biocomposites with tensile properties that could be correlated to the decrease in cellulose I content in the pulps. Mercerization introduces cellulose II and disordered cellulose and lowered the total crystallinity reflected as higher water sensitivity (higher WRV values) and poorer stiffness of the mercerized biocomposites.

To help bridge the gap between the science lab and commercial production there is a need for a better understanding of how new bio-based materials are perceived by users. The aim of the studies in this paper was to identify the material expression, sensorial properties and semantic dimensions of a group of pulp-fibre reinforced composites that are still in the research phase and how these relate to other, better-known materials already on the market. The studies involved 21 different materials, divided into different material groups such as metals, solid woods, wood fibre materials, plastic and fibre-reinforced composites in which the pulp-fibre reinforced composites were included. The materials were evaluated for meaning in a product semantic study and for sensory perception in a sensorial study. The results of the semantic study gave two underlining dimensions explaining most of the variations between the materials, Quality and Naturalness. These dimensions also had strong correlations to some of the sensorial properties. The results indicate that the pulp-fibre reinforced composites were not perceived as having high quality or expressing naturalness. They were hard to distinguish from the plastics in the study. The implications for further research and material development are discussed.

Several approaches have recently been shown for self-assembled biomimetic composite films, aiming at combinations of high toughness, strength, and stiffness. However, it remains challenging to achieve high toughness using simple processes especially for bulk materials. We demonstrate that ionically interacting cationic native nanofibrillated cellulose (C-NFC) and anionic nanoclay, i.e. montmorillonite (MTM), allow local self-assemblies by a simple centrifugation process to achieve 3D bulk materials. The composite with MTM/C-NFC of 63/37 w/w has a high compressive strain to failure of 37% with distinct plastic deformation behaviour, a high work to fracture of 23.1 MJ m-3, and a relatively high compression strength of 76 MPa. Unlike the conventionally used sequential deposition methods to achieve well-defined layers for the oppositely charged units as limited to films, the present one-step method allows quick formation of bulk materials and leads to local self-assemblies, however, having a considerable amount of nanovoids and defects between them. We suggest that the nanovoids and defects promote the plastic deformation and toughness. Considering the simple preparation method and bio-based origin of NFC, we expect that the present tough bulk nanocomposites in compression have potential in applications for sustainable and environmentally friendly materials in construction and transportation.

There is an urgent need for the development of viable recycling solutions for the increasing waste streams of glass fiber composites (GFRPs) from all sectors i.e. leisure boats, windmills and building constructions. Two potential recycling methods that can separate and recover both the polymers and the high-quality fibers from these kinds of materials are pyrolysis and solvolysis. In this project recycling of an epoxy-based Endof-Life wind turbine blade was evaluated in lab scale using the two methods. In previous literature the main focus has been on the quality of the fibers but in this project the main focus was to compare the chemical composition of the oil products. The produced oils from solvolysis and pyrolysis have been compared with a multianalysis approach by using elemental analysis, GC-MS, pyro-GC-MS/FID, 2D NMR (HSQC) for gaining more information about the chemical structure of the produced monomers (phenols), oligomers and polymers. Almost all the volatile matter in the End-of-Life wind turbine blade was recovered as pyrolysis oil, 36 wt.% yield. The solvolysis oil yield was lower, 17 wt.%, mainly due to a major part of the solvolysis oil ended up in the aqueous solvent. The composition of the oils from both technologies was analyzed based on both their volatile i.e. monomeric and polymeric content. The result point to that both methods produced oils with similar polymeric parts according to NMR and pyro-GC-MS/FID, based on an oxygenated aliphatic network connected with aromatic phenolic structures. Increased information of chemical oil composition will be useful for further processing as raw material in refineries/chemical industries. The monomeric part of the oil produced from pyrolysis was found in relatively large amounts, ~57 wt.%, and can be a future high-value product from recycling of wind turbine blades. The total recovery of phenolics from the pyrolysis was 18 wt.% of the wind turbine blade weight.

Knowledge about consumer perception and preferences on solid wood, wood-based panels, and wood-based composites is important for product development and marketing. The aim of this study was to identify attributes and associations that people use to describe different types of wood materials and to explore how they relate to preferences. The study involved nine samples that were evaluated with the Kelly’s repertory grid technique and content analysis. Based on respondents’ answers, 19 core categories reflecting sample attributes were extracted. General preferences for each sample were also recorded. Principal component analysis generated two factors describing 1) naturalness, wood-likeness, softness, unprocessed origin, living, pleasant, and high value; and 2) solid and homogeneous impression. A third, preliminary factor included categories describing irregular pattern, sleekness, and smoothness. The wood samples were most liked, whereas composites and panels were not appreciated. Preferred core categories were naturalness, wood-likeness, smoothness, living impression, and value. The least liked core categories were processed, hard, and high weight. The implications of the results for product development and marketing are discussed. © 2008 by the Society of Wood Science and Technology.

Nanocomposites, reinforced by different types of cellulose fibrils, have gained increased interest the last years due to the promising mechanical properties. There is a lack of knowledge about the mechanical properties of the cellulose fibrils, and their contribution to the often claimed potential of the impressive mechanical performance of the nanocomposites. This paper investigates the contribution from different types of cellulose nanofibril to the overall elastic properties of composites. A multiscale model is proposed, that allows back-calculation of the elastic properties of the fibril from the macroscopic elastic properties of the composites. The different types of fibrils used were nanofibrillated cellulose from wood, bacterial cellulose nano-whiskers and microcrystalline cellulose. Based on the overall properties of the composite with an unaged polylactide matrix, the effective longitudinal Young's modulus of the fibrils was estimated to 65 GPa for the nanofibrillated cellulose, 61 GPa for the nano whiskers and only 38 GPa for the microcrystalline cellulose. The ranking and absolute values are in accordance with other studies on nanoscale morphology and stiffness estimates. Electron microscopy revealed that in the melt-processed cellulose nanofibril reinforced thermoplastics, the fibrils tended to agglomerate and form micrometer scale platelets, effectively forming a microcomposite and not a nanocomposite. This dispersion effect has to be addressed when developing models describing the structure-property relations for cellulose nanofibril composites.

Photonic materials for high-temperature applications need to withstand temperatures usually higher than 1000 °C, whilst keeping their function. When exposed to high temperatures, such nanostructured materials are prone to detrimental morphological changes, however the structure evolution pathway of photonic materials and its correlation with the loss of material's function is not yet fully understood. Here we use high-resolution ptychographic X-ray computed tomography (PXCT) and scanning electron microscopy (SEM) to investigate the structural changes in mullite inverse opal photonic crystals produced by a very-low-temperature (95 °C) atomic layer deposition (ALD) super-cycle process. The 3D structural changes caused by the high-temperature exposure were quantified and associated with the distinct structural features of the ceramic photonic crystals. Other than observed in photonic crystals produced via powder colloidal suspensions or sol-gel infiltration, at high temperatures of 1400 °C we detected a mass transport direction from the nano pores to the shells. We relate these different structure evolution pathways to the presence of hollow vertexes in our ALD-based inverse opal photonic crystals. Although the periodically ordered structure is distorted after sintering, the mullite inverse opal photonic crystal presents a photonic stopgap even after heat treatment at 1400 °C for 100 h.