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On diffusion-controlled Li-trapping in high energy Li-ion cells under fast discharge and freezing conditions
RISE Research Institutes of Sweden, Bioeconomy and Health, Sustainable Materials and Packaging.ORCID iD: 0000-0001-7884-8130
RISE Research Institutes of Sweden, SEEL Swedish Electric Transport Laboratory AB.ORCID iD: 0009-0009-7113-6646
RISE Research Institutes of Sweden, Bioeconomy and Health, Sustainable Materials and Packaging.ORCID iD: 0000-0001-8775-0602
Teknologian Tutkimuskeskus VTT, Espoo, Uusimaa, Finland.ORCID iD: 0000-0001-5312-1998
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2026 (English)In: Journal of Energy Storage, ISSN 2352-152X, E-ISSN 2352-1538, Vol. 143Article in journal (Refereed) Published
Abstract [en]

Li-ion batteries are promising energy storage devices owing to their high energy density which enables their use in different applications. Herein, we report on the electrochemical behavior of commercial high capacity 30 Ah pouch cells with energy density 275 Wh kg−1 over a wide temperature range (60 °C to −20 °C) using different discharging rates. A testing protocol was designed to understand the losses seen in discharge capacities (reduction charges) when the cells were discharged at fast rates (~16 % and 20 % capacity losses at discharge rates of 2C and 3C, respectively) or operated under freezing conditions (~17 % capacity loss at ~ −20 °C and C/5 discharge rate). The protocol involved monitoring the charge capacity (oxidation charge) before and after discharging as well as tracking the changes in open circuit voltage (OCV) for about 30 min after discharging. The accessible capacity was concluded to be limited not only by the developed iR-drop, but also by the diffusion-controlled lithium trapping as a result of the formation of concentration gradient of Li-ions. Notably, the surface temperatures of the cells were raised from 25 °C (environmental chamber temperature) to ~40 °C and 52 °C upon fast discharge at rates of 2C and 3C, respectively. Resting the cells for about 30 min after fast discharge was sufficient to drop the surface temperature back to 25 °C. This work provides insights for understanding the limitations of fast discharge and operating temperatures on industry relevant high energy Li-ion battery cells

Place, publisher, year, edition, pages
Elsevier, 2026. Vol. 143
Keywords [en]
Commercial cells, Fast discharge, diffusion-controlled capacity loss, High energy density, Li-ion
National Category
Materials Chemistry
Identifiers
URN: urn:nbn:se:ri:diva-79948DOI: 10.1016/j.est.2025.119631Scopus ID: 2-s2.0-105022868511OAI: oai:DiVA.org:ri-79948DiVA, id: diva2:2020795
Note

Funded by the European Union 's Horizon European Research and Innovation actions, NEXTBAT project (2023\u20132026) under grant agreement no. 101103983 . Disclaimer : Funded by the European Union. Views and opinions expressed are those of the author(s) only and do not necessarily reflect those of the European Union. Neither the European Union nor the granting authority can be held responsible for them.

Available from: 2025-12-11 Created: 2025-12-11 Last updated: 2026-04-30Bibliographically approved

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Bhattacharjya, DhrubajyotiVejzovic, EdiAhniyaz, AnwarEtman, Ahmed S.

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Bhattacharjya, DhrubajyotiVejzovic, EdiAhniyaz, AnwarPihlatie, MikkoEtman, Ahmed S.
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Sustainable Materials and PackagingSEEL Swedish Electric Transport Laboratory AB
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Journal of Energy Storage
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