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Cofiring of hydrogen and pulverized coal in rotary kilns using one integrated burner
RISE Research Institutes of Sweden, Bioeconomy and Health, Biorefinery and Energy.
RISE Research Institutes of Sweden, Bioeconomy and Health, Biorefinery and Energy.
RISE Research Institutes of Sweden, Bioeconomy and Health, Biorefinery and Energy.ORCID iD: 0000-0003-2253-6845
Chalmers University of Technology, Sweden.
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2024 (English)In: International journal of hydrogen energy, ISSN 0360-3199, E-ISSN 1879-3487, Vol. 90, p. 342-352Article in journal (Refereed) Published
Abstract [en]

The grate-kiln process for iron-ore pellet induration utilizes pulverized coal fired burners. In a developed infrastructure for H2, it might be desirable to heat the existing rotary kilns with renewably produced H2. Technical challenges of H2 heating of grate-kilns include high emissions of NOX and maintaining sufficient heat transfer to the pellet bed. This article examined cofiring (70% coal/30% H2) in 130 kW experiments using two different integrated burner concepts. Compared to pure coal combustion, cofiring creates a more intense, smaller flame with earlier ignition and less fluctuations. The process temperature and heat transfer are enhanced in the beginning of the kiln. The co-fired flames emit 32% and 78% less NOX emissions compared to pure coal and H2 combustion, respectively. We can affect the combustion behavior and NOX emissions by the burner design. H2/coal cofiring using integrated burners is probably an attractive solution for emission minimization in rotary kilns.

Place, publisher, year, edition, pages
Elsevier BV , 2024. Vol. 90, p. 342-352
Keywords [en]
Coal, Coal combustion, Coal fueled furnaces, Iron ore pellets, Pulverized fuel, Co-firing, Combustion behaviours, Emission, Hydrogen combustion, Pellet induration, Process heat, Process temperature, Pulverized coal fired burner, Pulverized coals, Technical challenges, Rotary kilns
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:ri:diva-76031DOI: 10.1016/j.ijhydene.2024.09.327Scopus ID: 2-s2.0-85205469308OAI: oai:DiVA.org:ri-76031DiVA, id: diva2:1909826
Funder
Swedish Energy Agency, P2022-00196
Note

The authors gratefully acknowledge Luossavaara-Kiirunavaara AB (LKAB), the Swedish Energy Agency and the European Union (EU) for the financial support of this work (P2022-00196). Additionally, all experimental support provided from our colleagues Niklas Mörtlund, Therese Vikström, Sandra Lundström and others at RISE, Piteå is greatly appreciated.

Available from: 2024-11-01 Created: 2024-11-01 Last updated: 2025-09-23Bibliographically approved

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Sepman, AlexeyWennebro, JonasWiinikka, Henrik

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