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A Study in Additive Manufacturing of Windings for Traction Machines
Lund University, Sweden.
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.ORCID iD: 0000-0003-4860-8763
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.ORCID iD: 0000-0001-9288-3872
2024 (English)In: 2024 International Symposium on Power Electronics, Electrical Drives, Automation and Motion, SPEEDAM 2024, Institute of Electrical and Electronics Engineers Inc. , 2024, p. 1302-1308Conference paper, Published paper (Refereed)
Abstract [en]

This work presents a literature study over how additive manufacturing can be used to improve the performance of windings for traction machines when it comes to materials, loss minimization and thermal management, especially for concentrated windings. It continues to present the additive manufacturing methods most suitable for additively manufacturing windings. The lessons from manufacturing coils with metal binder jetting are presented, concluding that some support structures are needed which can be chemically removed later in the process which means that the full detail capability of metal binder jetting can not be utilized fully. Finally different approaches to thermal management with additively manufactured coils are modelled. The results show that compared to direct air cooled windings, additively manufactured copper coils with direct cooling can increase the maximum current by 50 %. If aluminium (AlSiMg) windings are made with both additive manufacturing and improved end-turn cooling they can match the performance of non-AM direct air cooled copper windings. 

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers Inc. , 2024. p. 1302-1308
Keywords [en]
Concentrated winding; Literature studies; Losses minimizations; Manufacturing methods; Material loss; Metal binders; Performance; Support structures; Thermal; Traction machines; Machine windings
National Category
Mechanical Engineering
Identifiers
URN: urn:nbn:se:ri:diva-74981DOI: 10.1109/SPEEDAM61530.2024.10609139Scopus ID: 2-s2.0-85201730328OAI: oai:DiVA.org:ri-74981DiVA, id: diva2:1896028
Conference
2024 International Symposium on Power Electronics, Electrical Drives, Automation and Motion, SPEEDAM 2024. Napoli. 19 June 2024 through 21 June 202
Available from: 2024-09-09 Created: 2024-09-09 Last updated: 2025-09-23Bibliographically approved

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Adolfsson, ErikHosseini, Seyed

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  • apa
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