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Machining Effect On The Surface Integrity And SE Of Additively Manufactured And Heat-Treated Nitinol
University of Padova, Italy.
RISE Research Institutes of Sweden, Materials and Production, Methodology, Textiles and Medical Technology.ORCID iD: 0000-0002-5296-953X
University of Padova, Italy.
University of Padova, Italy.
2024 (English)In: Procedia CIRP, Elsevier B.V. , 2024, Vol. 123, p. 47-52Conference paper, Published paper (Refereed)
Abstract [en]

Nitinol belongs to the class of smart materials that have attracted the attention of researchers in recent decades due to their new promising industrial applications. Because of the austenite/martensite phase transformation, nitinol offers unique properties: superelasticity and shape memory effect. The former ability can be exploited for sensing, actuating, and damping applications. On the other hand, additive manufacturing of nitinol has started kicking off unimaginable applications exploiting the complexity-for-free characteristics offered by the 3D printing processes. Although stand-alone research on additive manufacturing of nitinol is available, the impact of different manufacturing steps, such as machining and heat treatment, on its superelasticity is severely lacking. This work used a powder bed fusion process using a laser beam to manufacture a Ni50.4Ti49.6 austenitic alloy, which was subsequently heat-treated at different aging temperatures. Subsequently, turning operations were carried out at varying cutting speeds under cryogenic cooling conditions. An in-depth characterization of the surface integrity and SE alterations induced by manufacturing was conducted before and after machining. The outcome of the work provides the best combination of heat treatment and machining parameters that allow for maximum surface integrity and SE. .

Place, publisher, year, edition, pages
Elsevier B.V. , 2024. Vol. 123, p. 47-52
Keywords [en]
Additives; Binary alloys; Elasticity; Heat treatment; Industrial research; Laser beams; Titanium alloys; Turning; 3D printing process; Fusion process; Martensite phase transformation; Nitinol; Powder bed; Property; Shape-memory effect; Stand -alone; Superelasticity; Surface integrity; 3D printing
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:ri:diva-74657DOI: 10.1016/j.procir.2024.05.011Scopus ID: 2-s2.0-85196819990OAI: oai:DiVA.org:ri-74657DiVA, id: diva2:1887072
Conference
7th CIRP Conference on Surface Integrity, CSI 2024. Bremen, Germany. 15 May 2024 through 17 May 2024.
Note

This work was finically supported by PNRR research activities of the consortium “iNEST (Interconnected North-Est Innovation Ecosystem)” funded by the European Union NextGenerationEU (Piano Nazionale di Ripresa e Resilienza (PNRR) – Missione 4 Componente 2, Investimento 1.5 – D.D. 1058 23/06/2022, ECS_00000043) and by the PRIN project “NEMESI - 4D manufacturing based on 3D printing and machining for Nitinol biomedical and sensing applications” funded by the Italian Ministry of University and Research (MUR).

Available from: 2024-08-06 Created: 2024-08-06 Last updated: 2025-09-23Bibliographically approved

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Khademzadeh, Saeed

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