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Corrosion resistance of additively manufactured aluminium alloys for marine applications
RISE Research Institutes of Sweden, Materials and Production, Corrosion. Linköping University, Sweden.ORCID iD: 0000-0003-0611-3324
Chalmers University of Technology, Sweden; KTH Royal Institute of Technology, Sweden.
RISE Research Institutes of Sweden, Materials and Production, Corrosion.ORCID iD: 0000-0002-6245-7693
RISE Research Institutes of Sweden, Materials and Production, Corrosion.ORCID iD: 0000-0003-1075-1441
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2024 (English)In: npj Materials Degradation, ISSN 2397-2106, Vol. 8, no 1, article id 46Article in journal (Refereed) Published
Abstract [en]

Additive manufacturing opens new possibilities for designing light-weight structures using aluminium alloys. The microstructure of two Al alloys and their corrosion resistance in NaCl and natural seawater environments were investigated. The newly designed Al-Mn-Cr-Zr based alloy showed a higher corrosion resistance than reference AlSi10Mg alloy in both environments in as printed and heat-treated conditions. The corrosion initiated in the Al matrix along the precipitates in the alloys where the Volta potential difference was found the highest. The coarser microstructure and precipitate composition of the new Al-alloy led to the formation of a resistant passive film which extended the passivity region of the Al-Mn-Cr-Zr alloy compared to the AlSi10Mg alloy. The effect of heat treatment could be seen in the microstructure as more precipitates were found in between the melt pool boundaries, which affected the corrosion initiation and slightly the pitting resistance. Overall, this study shows that a newly designed Al-alloy for additive manufacturing has a suitable corrosion resistance for applications in marine environments. .

Place, publisher, year, edition, pages
Nature Publishing Group , 2024. Vol. 8, no 1, article id 46
Keywords [en]
3D printing; Additives; Aluminum alloys; Aluminum corrosion; Chromium alloys; Corrosion resistant alloys; Heat resistance; Manganese alloys; Marine applications; Microstructure; Seawater corrosion; Silicon; Silicon alloys; Sodium chloride; Al-alloy; Coarse microstructure; Coarser precipitates; Heat treated condition; Lightweight structures; matrix; New Al alloys; Seawater environment; Volta-potential difference; Zr-based alloy; Corrosion resistance
National Category
Surface- and Corrosion Engineering
Identifiers
URN: urn:nbn:se:ri:diva-73305DOI: 10.1038/s41529-024-00459-5Scopus ID: 2-s2.0-85192079065OAI: oai:DiVA.org:ri-73305DiVA, id: diva2:1864056
Note

This study was performed within the European Union\u2019s Horizon 2020 research and innovation programme under grant agreement 820774, through project MANUELA- Additive Manufacturing using Metal Pilot Line. Adj. Prof. Sven Bengtsson at H\u00F6gan\u00E4s AB, Sweden is acknowledged for providing powder. CL and SL acknowledge RISE and AMC for funding. 

Available from: 2024-06-03 Created: 2024-06-03 Last updated: 2025-09-23Bibliographically approved

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Linder, ClaraSainis, SalilLindén, Johan B

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