Material recycling requires solutions that are technically, as well as economically and ecologically, viable. In this work, the technical feasibility to separate textile blends of viscose and polyester using alkaline hydrolysis is demonstrated. Polyester is depolymerized into the monomer terephthalic acid at high yields, while viscose is recovered in a polymeric form. After the alkaline treatment, the intrinsic viscosity of cellulose is decreased by up to 35%, which means it may not be suitable for conventional fiber-to-fiber recycling; however, it might be attractive in other technologies, such as emerging fiber processes, or as raw material for sugar platforms. Further, we present an upscaled industrial process layout, which is used to pinpoint the areas of the proposed process that require further optimization. The NaOH economy is identified as the key to an economically viable process, and several recommendations are given to decrease the consumption of NaOH. To further enhance the ecological end economic feasibility of the process, an increased hydrolysis rate and integration with a pulp mill are suggested.

Chemical recycling of textiles holds the potential to yield materials of equal quality and value as products from virgin feedstock. Selective depolymerization of textile polyester (PET) from regenerated cellulose/PET blends, by means of alkaline hydrolysis, renders the monomers of PET while cellulose remains in fiber form. Here, we present the mechanism and reactivity of textile PET during alkaline hydrolysis. Part I of this article series focuses on the cellulose part and a possible industrialization of such a process. The kinetics and reaction mechanism for alkaline hydrolysis of polyester packaging materials or virgin bulk polyester are well described in the scientific literature; however, information on depolymerization of PET from textiles is sparse. We find that the reaction rate of hydrolysis is not affected by disintegrating the fabric to increase its surface area. We ascribe this to the yarn structure, where texturing and a low density assures a high accessibility even without disintegration. The reaction, similar to bulk polyester, is shown to be surface specific and proceeds via endwise peeling. Finally, we show that the reaction product terephthalic acid is pure and obtained in high yields. © 2022 by the authors. 

A tremendous amount of polyester textile waste is discarded every year, which has caused a serious problem for the environment. In this study, the feasibility of circular recycling of polyester textile waste is investigated through a glycolysis process in the presence of environmentally friendly Mg–Al double oxides pellets as catalyst. Even though the catalytic performance of Mg–Al double oxides pellets is slightly lower than their granules at 240 °C, pellets were used as they benefit from a good recyclability. The pellet catalysts could be cycled three times without losing structural integrity or catalytic activity in the glycolysis of (poly(ethylene terephthalate)(PET)). However, to restore the catalytic activity after three cycles, the catalyst was regenerated through a heat treatment after the glycolysis reaction. After that the catalyst showed a comparable catalytic activity as that of virgin catalyst. In the glycolysis process, the monomer bis(hydroxyethyl) terephthalate (BHET) is generated and recovered. The molar yield of BHET was in the reaction over 80 mol%. From the recovered BHET, regenerated PET (r-PET) with an intrinsic viscosity (IV) of 0.67 was synthesized. The r-PET showed a very good spinnability in the melt spinning test. The quality of the obtained r-PET fibers was comparable to virgin PET fibers. 

We demonstrate that the catalyst Perkalite F100 efficiently works as a nanocatalyst in the depolymerization of poly(ethylene terephthalate) (PET). After depolymerization of PET in the presence of ethylene glycol and the Perkalite nanocatalyst, the main product obtained was bis(2-hydroxylethyl) terephthalate (BHET) with high purity, as confirmed by Fourier transform infrared spectroscopy and NMR. The BHET monomers could serve directly as starting materials in a further polymerization into PET with a virgin quality and contribute to a solution for the disposal of PET polymers. Compared with the direct glycolysis of PET, the addition of a predegradation step was shown to reduce the reaction time needed to reach the depolymerization equilibrium. The addition of the predegradation step also allowed lower reaction temperatures. Therefore, the strategy to include a predegradation step before depolymerization is suitable for increasing the efficiency of the glycolysis reaction of PET into BHET monomers.

A lead generation campaign identified indole-based sPLA2-X inhibitors with a promising selectivity profile against other sPLA2 isoforms. Further optimization of sPLA2 selectivity and metabolic stability resulted in the design of (-)-17, a novel, potent, and selective sPLA2-X inhibitor with an exquisite pharmacokinetic profile characterized by high absorption and low clearance, and low toxicological risk. Compound (-)-17 was tested in an ApoE-/- murine model of atherosclerosis to evaluate the effect of reversible, pharmacological sPLA2-X inhibition on atherosclerosis development. Despite being well tolerated and achieving adequate systemic exposure of mechanistic relevance, (-)-17 did not significantly affect circulating lipid and lipoprotein biomarkers and had no effect on coronary function or histological markers of atherosclerosis.

This paper presents a textile design and materials science collaboration during two design residencies in a materials science laboratory for regenerated cellulose research. The first residency evidenced that both disciplines are connected through a materials practice in communication and production of materials. This paper presents the aims of design and scientific research in materials experimentation and the scale of materials in each discipline. The cross-disciplinary collaboration developed transdisciplinary methods for textile design and materials science towards circularity of materials in a bioeconomy. A model for material affinity highlights these two new approaches between the design vision of the textiles designer and scientific method in materials science: validation and visualization. The collaboration led to establishing cellulose-based films as a process that can be made in both the design studio and the science laboratory. This paper presents how textile design prototyping in the materials science laboratory during the second residency was informed by scientific method in a transdisciplinary method of validation. Scientific communication of research is here presented as adopting visualization methods from design. Translation is presented as a term for the design-science material experiments taking place in the science laboratory in the collaboration between the authors. Improved communication between technical scientists and textile designers is needed to achieve circularity of regenerated cellulose materials in the emerging bioeconomy. This paper addresses translation as a process taking place during textile design residencies in the material science laboratory. The material experiments improved cross-disciplinary communication at the convergence of scientific method, design vision, visualization and validation processes.

The chemical recycling of cellulosic fibres may represent a next-generation fibre–fibre recycling system for cotton textiles, though remaining challenges include how to accommodate fibre blends, dyes, wrinkle-free finishes, and other impurities from finishing. These challenges may disrupt the regeneration process steps and reduce the fibre quality. This study examines the impact on regenerated viscose fibre properties of a novel alkaline/acid bleaching sequence to strip reactive dyes and dimethyloldihydroxyethyleneureas (DMDHEU) wrinkle-free finish from cotton textiles. Potentially, such a bleaching sequence could advantageously be integrated into the viscose process, reducing the costs and environmental impact of the product. The study investigates the spinning performance and mechanical properties (e.g., tenacity and elongation) of the regenerated viscose fibres. The alkaline/acid bleaching sequence was found to strip the reactive dye and DMDHEU wrinkle-free finish from the cotton fabric, so the resulting pulp could successfully be spun into viscose fibres, though the mechanical properties of these fibres were worse than those of commercial viscose fibres. This study finds that reactive dyes and DMDHEU wrinkle-free finish affect the viscose dope quality and the regeneration performance. The results might lead to progress in overcoming quality challenges in cellulosic chemical recycling.