The identification of novel physiological biomarkers in sweat requires real-time sampling and analysis. Here, we present the microfabrication of epidermal microfluidics within textiles via stereolithography (SLA) 3D printing. Flexible SLA resin defines impermeable fluid-guiding microstructures in textile microfluidic modules. Their vertical stacking reduces device footprint and required sample volume, and facilitates on-body fluid collection, storage, and transport. Embedded internal modules act as a reservoir and injection valve, releasing a defined volume of sweat to the sensing unit. The pressure gradient across the modules provides a vertically distributed, capillary-driven sweat flow, guided by the wicking power of the textile structure. Their full integration into apparels offers non-cumulative flow through an extended air-liquid interface, ensuring continuous sweat transfer and evaporation. For real-time sweat analysis, we use a remotely screen-printed potassium (K+) ion detector. This modular approach provides fabric-integrated, mechanically ergonomic microfluidics with multi-parameter detection through rapid additive manufacturing for advanced point-of-care diagnostics. 

This work demonstrates sensitive and low-cost piezoelectric sensors on skin-friendly, ultrathin, and conformable substrates combined with organic electrochemical transistors (OECTs) for the detection and amplification of alternating low-voltage input signals. The fully screen-printed (SP) piezoelectric sensors were manufactured on commercially available tattoo paper substrates, while the all-printed OECTs, relying on an extended gate electrode architecture, were manufactured either by solely using SP or by combining SP and aerosol jet printing (AJP) on PET substrates. Applying a low-voltage signal (±25 mV) to the gate electrode of the SP+AJP OECT results in approximately five times higher current modulation as compared to the fully SP reference OECT. The tattoo paper-based substrate enables transfer of the SP piezoelectric sensor to the skin, which in turn allows for radial pulse monitoring when combined with the SP+AJP OECT; this is possible due to the ability of the conformable sensor to convert mechanical vibrations into voltage signals along with the highly sensitive current modulation ability of the transistor device to further amplify the output signal. The results reported herein pave the way toward all-printed fully conformable wearable devices with high sensitivity to be further utilized for the real-time monitoring of electrophysiological signals.

Abstract This study reports on the first all-printed vertically stacked organic electrochemical transistors (OECTs) operating in accumulation mode; the devices, relying on poly([4,4?-bis(2-(2-(2-methoxyethoxy)ethoxy)ethoxy)-2,2?-bithiophen-5,5?-diyl]-alt-[thieno[3,2-b]thiophene-2,5-diyl]) (pgBTTT) as the active channel material, are fabricated via a combination of screen and inkjet printing technologies. The resulting OECTs (W/L ≈5) demonstrate good switching performance; gm, norm ≈13 mS cm?1, µC* ≈21 F cm?1 V?1 s?1, ON?OFF ratio > 104 and good cycling stability upon continuous operation for 2 h. The inkjet printing process of pgBTTT is established by first solubilizing the polymer in dihydrolevoglucosenone (Cyrene), a non-toxic, cellulose-derived, and biodegradable solvent. The resulting ink formulations exhibit good jettability, thereby providing reproducible and stable p-type accumulation mode all-printed OECTs with high performance. Besides the environmental and safety benefits of this solvent, this study also demonstrates the assessment of how the solvent affects the performance of spin-coated OECTs, which justifies the choice of Cyrene as an alternative to commonly used harmful solvents such as chloroform, also from a device perspective. Hence, this approach shows a new possibility of obtaining more sustainable printed electronic devices, which will eventually result in all-printed OECT-based logic circuits operating in complementary mode.

Microfluidic surface chemistry can enable control of capillary-driven flow without the need for bulky external instrumentation. A novel pondered nonhomogeneous coating defines regions with different wetting properties on the microchannel walls. It changes the curvature of the liquid–air meniscus at various channel cross-sections and consequently leads to different capillary pressures, which is favorable in the strive toward automatic flow control. This is accomplished by the deposition of hydrophilic coatings on the surface of multilevel 3D-printed (3DP) microfluidic devices via inkjet printing, thereby retaining the surface hydrophilicity for at least 6 months of storage. To the best of our knowledge, this is the first demonstration of capillary flow control in 3DP microfluidics enabled by inkjet printing. The method is used to create “stop” and “delay” valves to enable preprogrammed capillary flow for sequential release of fluids. To demonstrate further utilization in point-of-care sensing applications, screen printed organic electrochemical transistors are integrated within the microfluidic chips to sense, sequentially and independently from external actions, chloride anions in the (1–100) × 10−3 m range. The results present a cost-effective fabrication method of compact, yet comprehensive, all-printed sensing platforms that allow fast ion detection (<60 s), including the capability of automatic delivery of multiple test solutions. © 2023 The Authors. 

This work demonstrates a novel fabrication approach based on the combination of screen and aerosol jet printing to manufacture fully printed organic electrochemical transistors (OECTs) and OECT-based logic circuits on PET substrates with superior performances. The use of aerosol jet printing allows for a reduction of the channel width to ≈15 µm and the estimated volume by a factor of ≈40, compared to the fully screen printed OECTs. Hence, the OECT devices and OECT-based logic circuits fabricated with the proposed approach emerge with a high ON/OFF ratio (103–104) and remarkably fast switching response, reaching an ON/OFF ratio of &gt;103 in 4–8 ms, which is further demonstrated by a propagation delay time of just above 1 ms in OECT-based logic inverter circuits operated at a frequency of 100 Hz. All-printed monolithically integrated OECT-based five-stage ring oscillator circuits further validated the concept with a resulting self-oscillation frequency of 60 Hz. © 2022 The Authors.