The potential for using discarded viscose textiles to produce high-quality viscose fibres is limited by the low molecular weight of the cellulose and its continued reduction in the recycling process. Herein, we present a straightforward approach of reprocessing discarded viscose textiles while achieving high-quality recycled viscose fibres. Discarded viscose textile was defibrated and centrifuged, and the resulting fibres were reprocessed under industrially relevant conditions. The produced viscose dope was fluid and resulted in viscose fibres with properties comparable to fibres made from commercial wood cellulose pulp (titer 2 dtex; dry elongation 16%, dry tenacity 15 cN/tex). To explore the potential for a more environmentally friendly production process, the steeping step was performed twice (double-steeping), thereby producing a more homogeneous viscose dope. Through double-steeping, the consumption of carbon disulfide (CS2) could be reduced by 30.5%. The double-steeping method shows to be a suitable approach to reprocess discarded viscose textiles while reducing the environmental impact of the viscose process associated with the use of CS2. Our work demonstrates that discarded viscose textile has the potential to be part of a circular textile value chain. 

Wood pulp fibres are promising reinforcements for biocomposites due to their renewable resource origin and mechanical properties. An oriented and dense fibre reinforcement structure is beneficial for biocomposite properties. We present a method of modifying fibres (e.g. to increase strain to failure) in pre-formed oriented high-density paper structures intended for biocomposites or as hot-pressed fibre materials. Mildly delignified, well-preserved holocellulose fibres from softwood are used. Cold alkali treatment (hemicellulose removal) and mercerisation (conversion to cellulose II) were carried out successfully on oriented fibre sheets. Controlled anisotropy and sheet density are achieved from untreated and straight fibres in the sheet formation step. High mechanical properties and increased ductility of mercerised sheets were observed, which may be valuable for hot-pressed fibre materials (E ≈ 7.1 GPa, strength of 108 MPa and strain to failure of 5.3%) and biocomposites. In contrast, modified wood pulp fibres were difficult to orient, resulting in higher sheet porosity and weak interfibre bonding. Graphical abstract: [Figure not available: see fulltext.]. © 2022, The Author(s).