The deformation of polymers at constant applied stress is one of their major drawbacks, limiting their use in advanced applications. The study of this property using classical techniques requires extensive testing over long periods of time. It is well known that reinforced polymers show improved behavior over time compared to their neat counterparts. In this study, the effect of adding different amounts of graphene nanoplatelets (GNPs) on the time-dependent properties of high-density polyethylene (HDPE) is investigated using short-term creep tests and load/unload recovery tests. The results are discussed in terms of the test profile and the influence of loading history. Viscoplasticity/viscoelasticity analysis is performed using Zapas model and by comparing creep, creep compliance and pure viscoelasticity curves. The results show that the reinforcement of 15 wt% GNP have the most significant effect on the time-dependent behavior, reducing the strain by more than 50%. The creep compliance curves show that nano-reinforced HDPE behaves nonlinearly viscoelastically even at very low stresses. In addition to demonstrating the effect of nano-reinforcement, the discussion of the results concludes that the influence of loading history can be quite significant and should not be neglected in the design and evaluation of material behavior. © 2021 The Authors.

This study presents comprehensive numerical stress analysis in the adhesive layer of a single-lap joint subjected to various loading scenarios (mechanical and thermal loading). For this purpose numerical model (finite element method) with novel displacement coupling conditions able to correctly represent monoclinic materials (off-axis layers of composite laminates) has been developed. This model includes nonlinear material model and geometrical nonlinearity is also accounted for. The effect of thermal residual stresses (in adhesive) is analysed for various methods of manufacturing of single lap joint. The sequences of application of thermal and mechanical loads for the analysis of the thermal residual stresses in joints are proposed. It is shown that the most common approach used in many studies of linear superposition of thermal and mechanical stresses works well only for linear materials and produces wrong results if material is non-linear. The present study demonstrates suitable method to apply combined thermal and mechanical loads to get accurate stress distributions. Based on the analysis of these stress distributions the conclusions concerning the effect of the thermal residual stresses on peel and shear stress concentrations are made. The comparison between effect of thermal stresses in case of the one-step and two-step joint manufacturing techniques is made

This paper presents systematic numerical study of stresses in the adhesive of a single-lap joint with the objective to improve understanding of the main material and geometrical parameters determining performance of adhesive joints. For this purpose a 3D model as well as 2D model, optimized with respect to the computational efficiency by use of novel displacement coupling conditions able to correctly represent monoclinic materials (off-axis layers of composite laminates), are employed. The model accounts for non-linearity of materials (adherend and adhesive) as well as geometrical non-linearity. The parameters of geometry of the joint are normalized with respect to the dimensions of adhesive (e.g. thickness) thus making analysis of results more general and applicable to wide range of different joints. Optimal geometry of the single-lap joint allowing to separate edge effect from end effects is selected based on results of the parametric analysis by using peel and shear stress distributions in the adhesive layer as a criterion. Three different types of single lap joint with similar and dissimilar (hybrid) materials are considered in this study: a) metal-metal; b) composite-composite; c) composite-metal. In case of composite laminates, four lay-ups are evaluated: uni-directional ([08]T and [908]T) and quasi-isotropic laminates ([0/45/90/-45]S and [90/45/0/-45]S). The influence of the abovementioned parameters on peel and shear stress distributions in the adhesive layer is examined carefully and mechanical parameters governing the stress concentrations in the joint have been identified, this dependence can be described by simple but accurate fitting function. The effect of the used material model (linear vs non-linear) on results is also demonstrated.

A numerical study of the adhesivejoint made of similar and dissimilar adherends subjected to thermo-mechanical loading is presented. A comprehensive numerical model was used for this purpose with the novel displacement coupling conditions which are able to correctly represent monoclinic materials (off-axis layers of composite laminates). The geometrical nonlinearity as well as nonlinear material model are also taken into account. Three different types of single-lap and double-lap adhesive joints are considered in this study: a) metal-metal; b) composite-composite; c) composite-metal. In case of composite laminates, four lay-ups are evaluated: uni-directional ([08]T and [908]T) and quasi-isotropic laminates ([0/45/90/-45]S and [90/45/0/-45]S). This paper focuses on the parameters which have the majoreffect on the peel and shear stress distribution within adhesive layer at the overlap ends. The comparison of behaviour of single-and double-lap joints in relation to these parameters is made. The master curves for maximum stress (peel and shear) at the ends of the overlap with respect to the bending stiffness and axial modulus of the adherends are constructed by analysing stress distributions in the middle of the adhesive.The main conclusions of this paper are: the maximum peel stress value for SLJ is reduced with increase of the adherend bending stiffness and for DLJ,similar behaviour was observed at the end next to the inner plate corner, while, at the end next to the outer plate corner peel stress is reduced with increase of adherend axial modulus.

The paper deals with an indirect industry-friendly method for identification of the interfacial shear strength (IFSS) in a fully bio-based composite. The IFSS of flax fiber/starch acetate is evaluated by a modified Bowyer and Bader method based on an analysis of the stress-strain curve of a short-fiber-reinforced composite in tension. A shear lag model is developed for the tensile stress-strain response of short-fiber-reinforced composites allowing for an elastic-perfectly plastic stress transfer. Composites with different fiber volume fractions and a variable content of plasticizer have been analyzed. The apparent IFSS of flax/starch acetate is within the range of 5.5-20.5 MPa, depending on composition of the material. The IFSS is found to be greater for composites with a higher fiber loading and to decrease with increasing content of plasticizer. The IFSS is equal or greater than the yield strength of the neat polymer, suggesting good adhesion, as expected for the chemically compatible constituents.

The development of UD natural fiber composites, considered for application as structural materials, necessitates evaluation of the scale effect of their strength. Alignment of the fibers in flax bast fiber composites can be achieved by employing textile reinforcement, such as yarns and fabrics. Cutting specimens for mechanical tests out of such textile-reinforced composite plates results in a complex non-uniform reinforcement structure at their edges, which may affect the strength of specimens. Scale effect of the tensile strength in the fiber direction of flax-fabric-reinforced composites is studied in the current work. A model accounting for both volume and edge effect of the specimens on their tensile strength is proposed. © The Author(s) 2011.

The durability of entirely bio-based composites with respect to the exposure to elevated humidity was evaluated. Different combinations of bio-based resins (Tribest, EpoBioX, Envirez) and cellulosic fibers (flax and regenerated cellulose fiber rovings and fabrics) were used to manufacture unidirectional and cross-ply composite laminates. Water absorption experiments were performed at various humidity levels (41%, 70%, and 98%) to measure apparent diffusion coefficient and moisture content at saturation. Effect of chemical treatment (alkali and silane) of fibers as protection against moisture was also studied. However, fiber treatment did not show any significant improvement and in some cases the performance of the composites with treated fibers was lower than those with untreated reinforcement. The comparison of results for neat resins and composites showed that moisture uptake in the studied composites is primarily due to cellulosic reinforcement. Tensile properties of composites as received (RH = 24%) and conditioned (RH = 41%, 70%, and 98%) were measured in order to estimate the influence of humidity on behavior of these materials. Results were compared with data for glass fiber reinforced composite, as a reference material. Previous results from study of unreinforced polymers showed that resins were resistant to moisture uptake. Knowing that moisture sorption is primarily dominated by natural fibers, the results showed that some of the composites with bio-based resins performed very well and have comparable properties with composites of synthetic epoxy, even at elevated humidity. 

The current communication present results from work on polymeric composites with extreme temperature performance. This study focuses on carbon fibre composites based on a new phenyl ethynyl terminated polyimide formulation NEXIMID® MHT-R (Nexam Chemicals AB, Sweden) based on hexafluoroisopropylidene bisphthalic dianhydride (6-FDA), 4-(Phenylethynyl)Phthalic Anhydride (4-PEPA) and ethynyl bis-phthalic anhydride (EBPA). In particular influence of post-cure conditions such as time, temperature and atmosphere on Tg of the composites is investigated. In addition to this monitoring and analyses of the consequences of post-cure on mass loss and occurrence of micro-cracks is carried out. Three different post-curing temperatures are considered in this study: 400°C, 420°C and 440°C. Two different atmospheres, air and inert by nitrogen, were also investigated. In summary the results reveal that remarkably high Tg, up to around 460°C, is achieved with only very limited mass loss. It was also observed that some, but limited amounts of, micro-cracks are developed within the laminates due to the inevitable high thermal stresses generated upon cooling from cure temperature.

The non-linear and time-dependent stress-strain response of NCF [±45]s laminates in tension is studied. Testing methodology is suggested to separate and quantify the effect of damage development, non-linear viscoelastic effects, and viscoplasticity on the inelastic response. This is achieved by decomposition of viscoelastic and viscoplastic response, both of them being affected by microdamage accumulated during the service life. Material model based on Schapery's work on viscoelasticity and Zapas viscoplastic function with added damage terms is presented and used. Simulation is performed and validated with constant stress rate tensile tests, identifying the non-linear viscoelasticity and viscoplasticity as the major sources of the non-linear response.

In this work, organoclay reinforced high density polyethylene (HDPE) nanocomposites were prepared at laboratory scale using a batch mixer. Processing conditions, maleic anhydride modified polyethylene (MAPE) type and MAPE/clay weight ratio were optimised. The microstructure of the resultant nanocomposites was analysed by X-ray diffraction and melt rheology tests, and flexural properties and thermal stability were evaluated. Three types of MAPEs with different melt flow indices (MFI) and maleic anhydride contents all improved the interaction between HDPE and clay and promoted clay dispersion. Nanocomposites where the MAPE with MFI most similar to HDPE was used showed the best exfoliation of clay and the strongest HDPE/clay interface. Mechanical properties were slightly improved, while thermal stability was distinctly enhanced in these HDPE nanocomposites compared with neat HDPE and HDPE nanocomposite without MAPE. The prepared HDPE nanocomposites show the potential to improve the thermal stability of wood-plastic composites for structural applications. © 2013 Institute of Materials, Minerals and Mining.

Barrier and mechanical properties of wood powder composites based on recycled polyethylene (RPE) were modified using a commercial nanoclay masterbatch. X-ray diffraction, dynamic rheology and thermogravimetric analysis measurements showed that nanoclay from the selected masterbatch was well dispersed and formed a percolation network in both virgin and RPEs. The resulting nanocomposites promoted the thermal stability of matrix significantly. Modification efficiency of nanoclay, however, was evidently influenced by the type of matrix, where the strongest effect was achieved in a low viscosity virgin high density PE. The masterbatch was incorporated into an industrial formula designed extrusion quality RPE/wood flour composite. Processing procedures, mainly compounding cycles, and material composition, mainly clay content and type of coupling agent, were optimised. Two extrusion cycles led to higher uniformity of resulting composites than one cycle. Addition of a coupling agent, which has medium viscosity and plenty functional groups, led to enhanced tensile strength. The twice compounded composites were well stiffened and strengthened via combination of 6 wt-% clay and medium viscosity coupling agent. All composites without the addition of nanoclay burned faster after ignition and dripped much earlier and more compared to the composites containing nanoclay even with as small amount as 3 wt-% and being compounded once. The material with 6 wt-% clay showed the best sample integrity and burned slowest of all the tested composites. Furthermore, no dripping during combustion was seen for this material. This study shows that the incorporation of nanoclay using the selected masterbatch can effectively improve the flame retarding properties of RPE based wood composites.

An electrophoretic deposition (EPD) prototype was developed aiming at the continuous production of carbon nanotube (CNT) deposited carbon fiber fabric. Such multi-scale reinforcement was used to manufacture carbon fiber-reinforced polymer (CFRP) composites. The overall objective was to improve the mechanical performance and functionalities of CFRP composites. In the current study, the design concept and practical limit of the continuous EPD prototype, as well as the flexural strength and interlaminar shear strength, were the focus. Initial mechanical tests showed that the flexural stiffness and strength of composites with the developed reinforcement were significantly reduced with respect to the composites with pristine reinforcement. However, optical microscopy study revealed that geometrical imperfections, such as waviness and misalignment, had been introduced into the reinforcement fibers and/or bundles when being pulled through the EPD bath, collected on a roll, and dried. These defects are likely to partly or completely shadow any enhancement of the mechanical properties due to the CNT deposit. In order to eliminate the effect of the discovered defects, the pristine reinforcement was subjected to the same EPD treatment, but without the addition of CNT in the EPD bath. When compared with such water-treated reinforcement, the CNT-deposited reinforcement clearly showed a positive effect on the flexural properties and interlaminar shear strength of the composites. It was also discovered that CNTs agglomerate with time under the electric field due to the change of ionic density, which is possibly due to the electrolysis of water (for carboxylated CNT aqueous suspension without surfactant) or the deposition of ionic surfactant along with CNT deposition (for non-functionalized CNT aqueous suspension with surfactant). Currently, this sets time limits for the continuous deposition.

Itis important within the composite community to improve out-of-plane performance ofcomposites dominated by polymer matrix and properties of matrix-rich regions formed in the gapsbetween the interlaced fibre bundles. These properties are difficult to modify with traditional fibrereinforcement. Various nanoscale materials have been explored for such purpose, among which carbonnanotube (CNT) has been suggested as an ideal candidate because of its outstanding mechanical,electrical and thermal properties (1). Electrophoretic deposition (EPD) is considered as a cost-effectivemethod to deposit CNTs onto substrates with mild working conditions, requiring relatively simpleequipment and being amenable to scaling up (2,3). Due to the shortcoming of existing laboratory setupwhich corresponds to a non-continuous process, EPD has not been used at even a pilot plant scale fornano-coated fibre reinforcement. The current work presents the development of a prototype andmethod for continuous EPD process. Geometric defect of fibre reinforcement introduced during thedeposition, which can shadow the reinforcing effect of CNT deposit, was discovered. Enhancement ofcomposite properties by the CNT deposit was hence shown.

In this study, three different types of bio-based resins are compared to a conventional oil-based epoxy in terms of moisture uptake, long-term properties and its influence of moisture and glass transition temperature, T g. Moisture uptake is determined by means of gravimetric method, time temperature superposition (TTSP), and T g data obtained in dynamic mechanical thermal analysis (DMTA). Moisture uptake show Fickian diffuison behavour for all resins, saturation level and diffusion coefficient however differ. The long-term properties is characterised by creep compliance master curves created by means of TTSP. The examined bio-based resins are compatible to the reference epoxy in term of stability up to 3-10 years. Comparison between master curves for virgin, wet, and dried material show that moisture present in the specimen increases creep rate, and that some of this increase remains after drying of samples. T g measurements show that moisture inside the specimen decreases T g; this is anticipated because of the plasticizing effect of water. The overall conclusions are that the bio-based resins of polyester, and epoxy type are comparable in performance with oil-based epoxy, LY556 and they can be used to develop high-performance composites.

A race towards a more sustainable society is going on worldwide, and decreasing dependence on fossil resources in energy and transport sectors are main goals. One path to decreased oil usage is development of lightweight materials from renewable resources like bio-based composites. However, these new bio-based materials not only have to compete in mechanical performance but also have to restrain environmental loads like moisture and temperature over time. In this study, two bio-based composites have been compared to an oil-based composite in terms of long-term properties and water absorption behaviour. The long-term behaviour is determined by dynamic mechanical thermal analysis, DMTA and time temperature superposition, TTSP. The water uptake is determined by submersion of specimens into water and tracking their weight change over time. The moisture influence is characterised in form of water uptake and change in the master curves created by TTSP procedure. The results show that there is a significant difference in long-term performance between the bio-based and oil-based composites. It is realised that the bio-based composites can be a good alternative for some applications especially when taking their eco-friendly nature into account. © 2014 Springer Science+Business Media New York.

Lately it has been demonstrated that natural fibres may be an environmentally superior alternative for, e.g., glass fibres. In order to estimate properties of composite materials made of natural fibres, models designed for synthetic fibres are often used. The models usually do not account for irregularities in the material, e.g., suboptimal fibre orientation due to the twisting angle of fibres in yarns. Use of models without taking those features into account might lead to unreliable results. Methods to quantify the microstructural properties of natural fibre composites with X-ray microtomography and three-dimensional image analysis are demonstrated in this work. The methods are applied to flax fibre composites made from three different kinds of pre-forms. Microstructural parameters estimated with the methods are used in micromechanical models for the stiffness of the composite. Comparison between rule-of-mixtures and classical laminate theory is made, highlighting the requirement for accurate parameter estimation and use of a model that accounts for significant structural features of the material. 

Injection molded short natural fiber composites (NFC) are studied in this article. Micromechanical models are employed to investigate effects of fiber length distribution, fiber orientation, and fiber/matrix adhesion on mechanical performance of NFCs. A parametric study showed that length/diameter ratio strongly affects the composite strength, whereas fiber strength has very little influence on strength of the composites when fiber/matrix adhesion is poor. In order to verify conclusions based on theoretical predictions, modeling results are compared with experimental results of wood powder-, flax-, pulp-, and glass fiber composites. Recommendations on improvement of strength of NFC through change of the internal structure of the materials are formulated based on results of this investigation. © 2007 SAGE Publications.

There are two alternative formulation of non-linear viscoelastic model to describe strain and stress controlled tests. Both models for non-linear viscoelastic materials are not compatible, and cannot be directly inverted if so required in certain cases. In order to do it numerical procedures has to be employed. Methodology for simulating nonlinear stress-strain response in iso-strain situations of fiber composites based on properties on constituents is presented. 

The mechanical properties of the biobased fiber and resins have been characterized and moisture influence on the behavior of these materials has been studied. Commercially available biobased thermoset resins (Tribest, EpoBioX, Palapreg, Envirez SA, and Envirez SB) and regenerated cellulose fibers (Cordenka) have been conditioned at different levels of relative humidity (as received, dried, 41, 70, and 90%) to obtain materials with different moisture content. The following properties of polymers were measured: tensile, flexural (3P-bending), impact strength (unnotched Charpy), and fracture toughness (compact tension). The results of characterization of biobased thermosets were compared against data for epoxy Araldite LY556, which is used as reference resin. RCF bundles (with and without twist, extracted from fabric) as well as single fibers separated from these bundles were tested in tension. In general biobased resins performed well, moreover EpoBioX showed better properties than synthetic epoxy.

Regenerated cellulose fibres and their composites exhibit highly nonlinear behaviour. The mechanical response of these materials can be successfully described by the model developed by Schapery for time-dependent materials. However, this model requires input parameters that are experimentally determined via large number of time-consuming tests on the studied composite material. If, for example, the volume fraction of fibres is changed we have a different material and new series of experiments on this new material are required. Therefore the ultimate objective of our studies is to develop model which determines the composite behaviour based on behaviour of constituents of the composite. This paper gives an overview of problems and difficulties, associated with development, implementation and verification of such model.

Composites formed from wood fibers and man-made cellulosic fibers in PLA (polylactic acid) matrix, manufactured using sheet forming technique and hot pressing, are studied. The composites have very low density (due to high porosity) and rather good elastic modulus and tensile strength. As expected, these properties for the four types of wood fiber composites studied here improve with increasing weight fraction of fibers, even if porosity is also increasing. On the contrary, for man-made cellulosic fiber composites with circular fiber cross-section, the increasing fiber weight fraction (accompanied by increasing void content) has detrimental effect on stiffness and strength. The differences in behavior are discussed attributing them to fiber/ fiber interaction in wood fiber composites which does not happen in man-made fiber composites, and by rather weak fiber/matrix interface for man-made fibers leading to macro-crack formation in large porosity regions.

The behaviour of highly non-linear cellulosic fibers and their composite is characterized. Micro-mechanisms occurring in these materials are identified. Mechanical properties of regenerated cellulose fibers and composites are obtained using simple tensile test. Material visco-plastic and visco-elastic properties are analyzed using creep tests. Two bio-based resins are used in this study - Tribest and EpoBioX. The glass and flax fiber composites are used as reference materials to compare with Cordenka fiber laminates.

The objective of this investigation is to predict mechanical behavior of bio-based composites and their constituents by generalizing existing models to capture their time-dependent behavior. In order to identify and quantify parameters needed for the modeling, extensive damage tolerance tests as well as creep experiments are carried out.

In this study, an assessment of the mechanical performance of a newly developed carbon fibre-reinforced polyimide composite system T650/NEXIMID® MHT-R is presented. This system was subjected to a series of mechanical tests at ambient temperature in order to determine the tensile, compressive, flexural and interlaminar shear properties. Moreover, an additional testing campaign was conducted, using a T650/NEXIMID® MHT-R laminate in which the sizing had been thermally removed prior to manufacturing, in order to investigate the effect of fiber treatment on the mechanical performance. The experimental results indicated that the T650/NEXIMID® MHT-R composites along with exceptionally high Tg (~370-420ºC) exhibited very good elastic properties in comparison with other polyimide and epoxy-based systems and, although slightly lower than the best results from literature, promising strength values. Finally, the thermal removal of the sizing did not affect the tensile, compression and flexural properties, however the interlaminar shear strength was significantly deteriorated.

In this study, the outcomes from the mechanical testing of the carbon fibre-reinforced polyimide composite system T650/NEXIMID® MHT-R at ambient and elevated temperatures are presented. These results are compared to assess the effect of mechanical loading at 320°C on the performance of the system in tension, compression and Short-Beam Shear. The experimental campaign indicated that the mechanical loading at 320°C had a trivial effect on the tensile properties (fibre-dominated) whilst a more pronounced effect was noted on the compression and Short-Beam Shear (matrix and fibre/matrix interface-dominated properties).