The relation between formation and retention is of key importance in papermaking. This paper deals with how various variables (mix-to-wire speed difference, softwood/hardwood ratio, pulp consistency, headbox contraction, and various amounts of added two-component retention aid) affect the forming of paper and in turn retention and paper formation. The experiments were conducted using the EuroFEX paper machine at Innventia, which can be operated under steady-state conditions of the white water system.
It was found that formation is worst when the mix-to-wire speed difference is close to zero or when the oriented shear is lowest. Retention, on the other hand, is to a large extent independent of mix-to-wire speed. Higher consistency during forming is generally associated with an enhanced susceptibility of fibres to flocculate, but a higher consistency in the headbox is, in this study, also associated with increased headbox contraction, which increases elongational shear. The higher the headbox consistency, the higher will be the first-pass retention because of the closer proximity of particles, which is beneficial for bridging flocculation. It is known that elongational shear is in general more beneficial to fibre dispersion than transverse shear and also that for weaker fibre flocs (higher hardwood pulp content), the effect of high headbox contraction (higher consistency) actually reverses the effect of consistency on sheet formation because elongational shear overcomes the effects of fibre crowding at high headbox consistency on sheet formation.
In conclusion, we show how the effects of mix-to-wire speed difference, softwood/hardwood ratio, headbox consistency, headbox contraction, and amount of retention aid added (cationic polyacrylamide and colloidal silica) affect retention and formation of paper.