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Process modelling using upstream analysis of manufacturing sequences
RISE - Research Institutes of Sweden, Materials and Production, IVF.ORCID iD: 0000-0001-8200-1370
Scania CV AB, Sweden.
KTH Royal Institute of Technology, Sweden.
KTH Royal Institute of Technology, Sweden.
2015 (English)In: The International Journal of Advanced Manufacturing Technology, ISSN 0268-3768, E-ISSN 1433-3015, Vol. 81, no 9-12, p. 1999-2006Article in journal (Refereed) Published
Abstract [en]

The manufacturing of components requires several manufacturing process steps that are performed in a sequence, during which the raw material is progressively converted into finished parts. The aim with simulation of manufacturing sequences is to replicate the aggregate effects of the process steps on key features of the finished product and manufacturing features. With the support of a successful simulation methodology, it will thereby be possible for process planners to evaluate virtually and select process steps to be included in the manufacturing sequence and to optimize process parameters. The motivation to implement sequential simulation in industry is therefore strong and will reduce time and cost in process planning. The modelling and simulation of complete manufacturing sequences is, however, a challenge which may lead to unrealistic and time-consuming modelling efforts and extensive computational requirements. This is due to the often complex material transformations through several consecutive process steps. In order to adapt sequential simulation into an industrial environment, simplifications are therefore necessary. This paper proposes a method for simplified metamodelling of manufacturing sequences, using upstream selection of process steps and definition of interconnected models. The method is presented as an algorithm and will improve the efficiency in the modelling of manufacturing sequences. The usability of the algorithm is demonstrated with two industrial cases: a bevel gear pinion and a steering arm.

Place, publisher, year, edition, pages
Springer-Verlag London Ltd , 2015. Vol. 81, no 9-12, p. 1999-2006
Keywords [en]
Breadth first search, Finite element method, Manufacturing sequence, Metamodel builder, Process modelling, Process planning, Process simulation
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:ri:diva-13295DOI: 10.1007/s00170-015-7076-4Scopus ID: 2-s2.0-84930342285OAI: oai:DiVA.org:ri-13295DiVA, id: diva2:973501
Available from: 2016-09-22 Created: 2016-09-22 Last updated: 2019-07-08Bibliographically approved

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Publisher's full textScopushttp://rd.springer.com/article/10.1007%2Fs00170-015-7076-4

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Werke, Mats

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