Long-term corrosion protection by a thin nano-composite coating Show others and affiliations
2015 (English) In: Applied Surface Science, ISSN 0169-4332, E-ISSN 1873-5584, Vol. 357, no Part B, p. 2333-2342Article in journal (Refereed) Published
Resource type Text
Abstract [en]
We report and discuss the corrosion protective properties of a thin nano-composite coating system consisting of an 11μm thick polyester acrylate (PEA) basecoat, covered by an approximately 1-2μm thick layer of TiO2 nanoparticles carrying a 0.05μm thick hexamethyl disiloxane (HMDSO) top coat. The corrosion protective properties were evaluated on carbon steel substrates immersed in 3wt% NaCl solution by open circuit potential (OCP) and electrochemical impedance spectroscopy (EIS) measurements. The protective properties of each layer, and of each pair of layers, were also evaluated to gain further understanding of the long-term protective properties offered by the nano-composite coating. The full coating system showed excellent corrosion protective properties in the corrosive environment of 3wt% NaCl-solution for an extended period of 100 days, during which the coating impedance, at the lower frequency limit (0.01Hz), remained above 108 Ωcm2. We suggest that the excellent corrosion protective properties of the complete coating system is due to a combination of (i) good adhesion and stability of the PEA basecoat, (ii) the surface roughness and the elongated diffusion path provided by the addition of TiO2 nanoparticles, and (iii) the low surface energy provided by the HMDSO top coat.
Place, publisher, year, edition, pages Elsevier, 2015. Vol. 357, no Part B, p. 2333-2342
Keywords [en]
carbon steel, corrosion, corrosion protection, impedance spectroscopy, liquid flame spray, plasma coating
National Category
Surface- and Corrosion Engineering Materials Chemistry Manufacturing, Surface and Joining Technology
Identifiers URN: urn:nbn:se:ri:diva-160 DOI: 10.1016/j.apsusc.2015.09.238 Scopus ID: 2-s2.0-84957029673 OAI: oai:DiVA.org:ri-160 DiVA, id: diva2:939304
Note Publication no: A3589
2016-06-182016-06-072025-02-09 Bibliographically approved