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Progressive Induction Hardening: Measurement and Alteration of Residual Stresses
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.ORCID iD: 0000-0003-2991-2911
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.ORCID iD: 0000-0003-1677-1064
2024 (English)In: Journal of materials engineering and performance (Print), ISSN 1059-9495, E-ISSN 1544-1024, Vol. 33, p. 7770-Article in journal (Refereed) Epub ahead of print
Abstract [en]

Progressive induction hardening is an in-line steel heat treatment method commonly used to surface harden powertrain components. It produces a martensitic case layer with a sharp transition zone to the base material. This rapid process will induce large residual stresses, where a compressive state in the case layer will shift to a tensile state in the transition zone. For fatigue performance, it is important to quantify the magnitude and distribution of these stresses, and moreover how they depend on material and processing parameters. In this work, x-ray diffraction in combination with a layer removal method is used for efficient and robust quantification of the subsurface stress state, which combines electropolishing with either turning or milling. Characterization is done on C45E steel samples that were progressively induction hardened using either a fast or slow (27.5 or 5 mm/s, respectively) scanning speed. The results show that although the hardening procedures will meet arbitrary requirements on surface hardness, case depth and microstructure, the subsurface tensile stress peak magnitude is doubled when using a fast scanning speed. However, the near-surface compressive residual stresses are comparable. In addition, the subsurface tensile residual stress peak is compared with the on-surface tensile stresses in the fade-out zone.

Place, publisher, year, edition, pages
2024. Vol. 33, p. 7770-
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:ri:diva-73633DOI: 10.1007/s11665-024-09703-0OAI: oai:DiVA.org:ri-73633DiVA, id: diva2:1874434
Note

The authors would like to thank RISE Research Institutes of Sweden AB and the members of the Swedish Heat Treatment Centre for financing support of this study.

Available from: 2024-06-20 Created: 2024-06-20 Last updated: 2025-02-24Bibliographically approved

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Holmberg, JonasStormvinter, Albin

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