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Localized Corrosion of High-Grade Stainless Steels: Grade Selection in Chlorinated Seawater
RISE Research Institutes of Sweden, Materials and Production, Corrosion.ORCID iD: 0000-0001-8721-8560
RISE Research Institutes of Sweden, Materials and Production, Corrosion.ORCID iD: 0009-0008-1885-1205
Industeel-ArcelorMittal, France.
Alleima, Sweden.
2023 (English)In: Corrosion, ISSN 0010-9312, E-ISSN 1938-159X, Vol. 79, no 9, p. 997-1005Article in journal (Refereed) Published
Abstract [en]

Chlorination is widely used in seawater systems to avoid fouling and associated microbial-induced corrosion. Free chlorine is a strong oxidizing agent that prevents biofilm formation on immersed surfaces when used above a certain content. However, the presence of residual chlorine associated with the relatively high chloride content in seawater significantly increases the risk of localized corrosion for most stainless steels. In the present study, a module initially developed to quantify the formation of electroactive biofilms on stainless steels has been used to assess the corrosiveness of chlorinated seawater. Both the electrochemical potential and the cathodic current were measured on super-duplex stainless steel as a function of residual chlorine levels and seawater temperatures. In parallel, long-term localized corrosion tests have been performed in simulated environments to assess the environmental limits for the safe use of high-grade stainless steels in chlorinated seawater. It includes crevice corrosion exposure tests using adapted ISO 18070:2015 crevice formers and internal tube pitting corrosion exposure tests in model tube heat exchangers simulating heat flux from 35°C to 170°C. The synergetic effect of residual chlorine content and temperature on the risk of localized corrosion has been quantified. Corrosion resistance properties are correlated to the electrochemical monitoring data, and the environmental limits of selected base materials stainless steels have been established for duplex stainless steel UNS S32205, super-duplex stainless steel UNS S32750, hyper-duplex stainless steels UNS S32707 and UNS S33207, and the high-grade austenitic stainless steel UNS S31266.

Place, publisher, year, edition, pages
Association for Materials Protection and Performance , 2023. Vol. 79, no 9, p. 997-1005
Keywords [en]
Biofilms; Chlorination; Chlorine compounds; Corrosion resistance; Crevice corrosion; Electrochemical corrosion; Heat flux; Seawater corrosion; Steel corrosion; Crevice corrosion; Exposure tests; High grades; High-grade stainless steel; Hyper-duplex; Localized corrosion; Residual chlorines; Stainless steel grades; Super duplex; Superduplex stainless steels; Pitting
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:ri:diva-67719DOI: 10.5006/4348Scopus ID: 2-s2.0-85173614123OAI: oai:DiVA.org:ri-67719DiVA, id: diva2:1809512
Note

The following sponsors of the projects used in this study are gratefully acknowledged: Flávia Maciel at PETROBRAS, Thierry Cassagne at TOTAL ENERGIES, Stéphane Trottier at VEOLIA, Lars Mehus at AKER SOLUTIONS, Yves Denos at EDF, Xiaoxue An at TechnipFMC, Viktor Räftegård at VOLVO PENTA, Josefin Eidhagen and Ulf Kivisäkk at Alleima (supply of SAF 2205, SAF 2507, SAF 2707, and SAF 3207 seamless tubes tested in this study), Jean-Marc Lardon at ERAMET AUBERT & DUVAL (supply of UNS S31266 bars tested in this study), INDUSTEEL (supply of UNS S31266 plates tested in this study), Tadashi Kawakami at NIPPON STEEL, Sophie Delettrez, Luciana Lima, and Jérôme Peultier at VALLOUREC, and Valérie Noël at NAVAL GROUP. Pascal Moullec from Institut de la Corrosion is acknowledged for experimental setups and control of the experiments. Dominique Thierry from RISE is also particularly acknowledged for his input and review of the paper.

Available from: 2023-11-03 Created: 2023-11-03 Last updated: 2023-11-21Bibliographically approved

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Larché, NicolasLeballeur, Charles

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