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Impact of powder properties on deoxidation and densification of carbon steels during powder bed fusion – Laser beam
Chalmers University of Technology, Sweden.
Chalmers University of Technology, Sweden.
Chalmers University of Technology, Sweden.
RISE Research Institutes of Sweden, Materials and Production.
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2024 (English)In: Powder Technology, ISSN 0032-5910, E-ISSN 1873-328X, Vol. 431, article id 119046Article in journal (Refereed) Published
Abstract [en]

This work examined the influence of powder properties on deoxidation and densification of carbon steels during powder bed fusion-laser beam (PBF-LB) at compositions between 0.06 and 1.1 wt% C. Analysis revealed that deoxidation was greatest in alloys with high carbon content, reaching losses of up to 440–600 ppm at compositions of 0.75 and 1.1 wt% C. This behavior was not due to enhanced oxygen removal by spatter, as spatter in high carbon alloys had less oxygen pickup (∼4% vs. ∼27%) and formed smaller oxide layers (∼42 nm vs. ∼82 nm). Instead, it was due to the high oxygen affinity of carbon at elevated temperature, which resulted in formation of gaseous carbon oxides that were subsequently removed by the process atmosphere. Regarding densification, powders with high avalanche energy (>7.75 mJ/kg), break energy (>4.75 mJ/kg), and particle size distribution (D10 > 25 μm) were more likely to form lack of fusion porosity at low energy input.

Place, publisher, year, edition, pages
Elsevier B.V. , 2024. Vol. 431, article id 119046
Keywords [en]
3D printing; Densification; Laser beams; Oxygen; Particle size analysis; C analysis; Densifications; Deoxidation; Fusion lasers; High carbon content; High carbons; Oxygen removal; Powder bed; Powder bed fusion; Powder properties; Particle size
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:ri:diva-67690DOI: 10.1016/j.powtec.2023.119046Scopus ID: 2-s2.0-85174199829OAI: oai:DiVA.org:ri-67690DiVA, id: diva2:1809506
Note

This study was conducted in the frame of the Centre for Additive Manufacturing – Metal (CAM2), supported by the Swedish Governmental Agency of Innovation Systems (Vinnova). 

Available from: 2023-11-03 Created: 2023-11-03 Last updated: 2023-11-03Bibliographically approved

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