On the dissolution rates and mechanisms of Al-Mg and Al-Cu alloys during acid pickling using element-resolved electrochemistry
2023 (English)In: Electrochimica Acta, ISSN 0013-4686, E-ISSN 1873-3859, Vol. 444, article id 141961Article in journal (Refereed) Published
Abstract [en]
Acid pickling is a one-step process prior to the conversion coating of aluminum alloys, an alternative to the two-step degreasing-deoxidizing. Selective dissolution may lead to enrichment or depletion of alloying elements with important consequences for corrosion resistance. In this work, the mechanisms of selective dissolution were explored using element-resolved electrochemistry for Al-3at.%Cu and Al-3at.%Mg, representing two extremes of the galvanic series. Pickling reactions were investigated in sulfuric and nitric acids with and without Fe(III) additives. The microstructure of the Al-3at.%Cu alloy was varied by heat treatment. Al-3at.%Mg showed congruent dissolution throughout the steady state in all electrolytes while Al-3at.%Cu underwent selective dissolution with surface enrichment of Cu and a significant release of detached Cu-rich particles in sulfuric acid. With the presence of Fe(III) in the electrolyte, Cu dissolved congruently, and the dissolution kinetics of these two alloys were also markedly enhanced. Experimental Evans diagrams were determined to clarify the electrochemical nature of the reactions. © 2023 The Author(s)
Place, publisher, year, edition, pages
Elsevier Ltd , 2023. Vol. 444, article id 141961
Keywords [en]
Al-Cu alloy, Al-Mg alloy, Dissolution mechanism, Pickling, Spectroelectrochemistry, Additives, Alloying elements, Aluminum coatings, Aluminum corrosion, Binary alloys, Copper alloys, Corrosion resistance, Corrosion resistant coatings, Dissolution, Electrolytes, Iron compounds, Magnesium alloys, Acid pickling, Congruent dissolutions, Conversion coatings, Cu alloy, De-greasing, Dissolution rates, One-step process, Selective dissolution, Steady state, Aluminum alloys
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:ri:diva-64099DOI: 10.1016/j.electacta.2023.141961Scopus ID: 2-s2.0-85147606350OAI: oai:DiVA.org:ri-64099DiVA, id: diva2:1740117
Note
Funding text 1: The authors would like to thank the Agence National Recherche Technologie (ANRT) for partial financing; Dr. Viacheslav Shkirskiy of Université Paris-Cité and Dr. Fan Sun of Chimie ParisTech for the help with SEM-EDX analyzes and useful discussions; and Dr. Patrick Chapon of Horiba European Research Center for assistance with the GDOES experiments.
2023-02-282023-02-282023-05-16Bibliographically approved