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Ceramic Additive Manufacturing Potential for Power Electronics Packaging
RISE Research Institutes of Sweden, Digital Systems, Smart Hardware.ORCID iD: 0000-0002-3548-547X
RISE Research Institutes of Sweden, Digital Systems, Smart Hardware.ORCID iD: 0000-0002-5027-3491
RISE Research Institutes of Sweden, Digital Systems, Smart Hardware.ORCID iD: 0000-0002-6483-8924
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.ORCID iD: 0000-0003-4860-8763
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2022 (English)In: IEEE Transactions on Components, Packaging, and Manufacturing Technology, ISSN 2156-3950, E-ISSN 2156-3985, Vol. 12, no 11, p. 1857-1866Article in journal (Refereed) Published
Abstract [en]

Compared with silicon-based power devices, wide band gap (WBG) semiconductor devices operate at significantly higher power densities required in applications such as electric vehicles and more electric airplanes. This necessitates development of power electronics packages with enhanced thermal characteristics that fulfil the electrical insulation requirements. The present research investigates the feasibility of using ceramic additive manufacturing (AM), also known as three-dimensional (3D) printing, to address thermal and electrical requirements in packaging gallium nitride (GaN) based high-electron-mobility transistors (HEMTs). The goal is to exploit design freedom and manufacturing flexibility provided by ceramic AM to fabricate power device packages with a lower junction-to-ambient thermal resistance (<italic>R</italic>&#x03B8;JA). Ceramic AM also enables incorporation of intricate 3D features into the package structure in order to control the isolation distance between the package source and drain contact pads. Moreover, AM allows to fabricate different parts of the packaging assembly as a single structure to avoid high thermal resistance interfaces. For example, the ceramic package and the ceramic heatsink can be printed as a single part without any bonding layer. Thermal simulations under different thermal loading and cooling conditions show the improvement of thermal performance of the package fabricated by ceramic AM. If assisted by an efficient cooling strategy, the proposed package has the potential to reduce <italic>R</italic>&#x03B8;JA by up to 48%. The results of the preliminary efforts to fabricate the ceramic package by AM are presented, and the challenges that have to be overcome for further development of this manufacturing method are recognized and discussed. 

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers Inc. , 2022. Vol. 12, no 11, p. 1857-1866
Keywords [en]
Ceramic additive manufacturing, GaN HEMTs, isolation distance, power electronics packaging, thermal resistance, wide band gap semiconductors, 3D printers, Ceramic materials, Chip scale packages, Energy gap, Fabrication, Gallium nitride, High electron mobility transistors, III-V semiconductors, Industrial research, Thermal insulation, Ceramic additives, Ceramic package, Gallium nitride high-electron-mobility transistor, High electron-mobility transistors, Power devices, Silicon-based, Wide-band-gap semiconductor
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:ri:diva-62617DOI: 10.1109/TCPMT.2022.3224921Scopus ID: 2-s2.0-85144078339OAI: oai:DiVA.org:ri-62617DiVA, id: diva2:1729339
Note

This work supported by the Electronic Components and Systems for European Leadership (ECSEL) Joint Undertaking (JU) through the UltimateGaN Project and the European Union’s Horizon 2020 Research and Innovation Programunder Grant 826392.

Available from: 2023-01-20 Created: 2023-01-20 Last updated: 2024-09-04Bibliographically approved

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Akbari, SaeedKostov, Konstantin StoychevBrinkfeldt, KlasAdolfsson, ErikLim, Jang-KwonAndersson, DagBakowski, Mietek

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