Using Deep Reinforcement Learning for Zero Defect Smart ForgingShow others and affiliations
2022 (English)In: Advances in Transdisciplinary Engineering, IOS Press BV , 2022, p. 701-712Conference paper, Published paper (Refereed)
Abstract [en]
Defects during production may lead to material waste, which is a significant challenge for many companies as it reduces revenue and negatively impacts sustainability and the environment. An essential reason for material waste is a low degree of automation, especially in industries that currently have a low degree of digitalization, such as steel forging. Those industries typically rely on heavy and old machinery such as large induction ovens that are mostly controlled manually or using well-known recipes created by experts. However, standard recipes may fail when unforeseen events happen, such as an unplanned stop in production, which may lead to overheating and thus material degradation during the forging process. In this paper, we develop a digital twin-based optimization strategy for the heating process for a forging line to automate the development of an optimal control policy that adjusts the power for the heating coils in an induction oven based on temperature data observed from pyrometers. We design a digital twin-based deep reinforcement learning (DTRL) framework and train two different deep reinforcement learning (DRL) models for the heating phase using a digital twin of the forging line. The twin is based on a simulator that contains a heating transfer and movement model, which is used as an environment for the DRL training. Our evaluation shows that both models significantly reduce the temperature unevenness and can help to automate the traditional heating process. © 2022 The authors
Place, publisher, year, edition, pages
IOS Press BV , 2022. p. 701-712
Keywords [en]
digital twin, process control, proximal policy optimization, reinforcement learning, smart forge, Defects, E-learning, Forging, Induction heating, Machinery, Ovens, Sustainable development, Degrees of automation, Heating process, Low degree, Material wastes, Policy optimization, Reinforcement learnings, Steel forging, Zero defects, Deep learning
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:ri:diva-59848DOI: 10.3233/ATDE220189Scopus ID: 2-s2.0-85132842805ISBN: 9781614994398 (print)OAI: oai:DiVA.org:ri-59848DiVA, id: diva2:1685324
Conference
10th Swedish Production Symposium, SPS 2022, 26 April 2022 through 29 April 2022
Note
Correspondence Address: Ma, Y.; Computer Science Department, Sweden; email: yunpeng.ma@kau.se; Funding details: Fellowships Fund Incorporated, FFI; Funding details: VINNOVA; Funding text 1: Parts of this work has been funded by Vinnova, Sweden’s Innovation Agency, through the FFI Project SmartForge3 - Sustainable production through AI controlled forging oven.
2022-08-022022-08-022023-05-09Bibliographically approved