Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Heating rate prediction for induction welding magnetic susceptors
École de Technologie Supérieure, Canada.
RISE Research Institutes of Sweden, Digital Systems, Smart Hardware.ORCID iD: 0000-0002-6662-8023
Polytechnique Montréal, CAnada.
École de Technologie Supérieure, Canada.
2021 (English)In: 36th Technical Conference of the American Society for Composites 2021: Composites Ingenuity Taking on Challenges in Environment-Energy-Economy, ASC 2021, DEStech Publications , 2021, p. 11-23Conference paper, Published paper (Refereed)
Abstract [en]

Induction welding involves generating heat by applying an oscillating magnetic field, which produces eddy currents and Joule losses in an electrically-conductive material or hysteresis losses in a magnetic material. Most applications rely on eddy currents generation as composites are often made of electrically-conductive carbon fibres. However, in other applications, heat can be produced by a magnetic susceptor located at the weld interface of the parts to be joined. Composite films of magnetic particles dispersed in a thermoplastic matrix can serve as magnetic susceptors. Magnetic particles selection relies on various parameters that must be thoroughly defined beforehand. Firstly, the applied magnetic field amplitude and frequency is calculated, based on the generated current and the induction coil geometry. Secondly, the thermoplastic matrix is characterized, mainly with DSC measurements, to define its processing window. Finally, the magnetic properties of the particles are measured - for instance using a vibrating sample magnetometer (VSM) - to obtain the hysteresis curve for the applied field. The enclosed surface area of the hysteresis curve (i.e. absorbed energy density) is critical, as low hysteresis materials (i.e. soft magnets) will not dissipate enough heat, while high hysteresis materials (i.e. hard magnets) cannot be fully exploited as the saturation hysteresis is not reached within the used field amplitude. A methodology to approximate the hysteresis enclosed surface area with limited data is proposed, helping to anticipate the heating rate of a susceptor candidate material. Based on these parameters, the theoretical heating rates of three magnetic susceptor materials (magnetic particles of iron, nickel and magnetite) for induction welding are calculated. They are verified experimentally by comparing with the hysteresis analysis and by measuring the temperature evolution of samples made of polypropylene containing the magnetic particles

Place, publisher, year, edition, pages
DEStech Publications , 2021. p. 11-23
Keywords [en]
Composite films, Conductive materials, Heating, Magnetic fields, Magnetite, Magnets, Polymer matrix composites, Polypropylenes, Reinforced plastics, Welding, Eddy-current loss, Electrically conductive, Hysteresis curve, Induction welding, Magnetic particle, Oscillating magnetic fields, Rate predictions, Surface area, Susceptors, Thermoplastic matrix, Hysteresis
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:ri:diva-57969Scopus ID: 2-s2.0-85120459225ISBN: 9781713837596 (print)OAI: oai:DiVA.org:ri-57969DiVA, id: diva2:1626954
Conference
36th Technical Conference of the American Society for Composites 2021: Composites Ingenuity Taking on Challenges in Environment-Energy-Economy, ASC 2021, 20 September 2021 through 22 September 2021
Available from: 2022-01-12 Created: 2022-01-12 Last updated: 2022-01-12Bibliographically approved

Open Access in DiVA

No full text in DiVA

Scopus

Authority records

Johansson, Christer

Search in DiVA

By author/editor
Johansson, Christer
By organisation
Smart Hardware
Other Electrical Engineering, Electronic Engineering, Information Engineering

Search outside of DiVA

GoogleGoogle Scholar

isbn
urn-nbn

Altmetric score

isbn
urn-nbn
Total: 80 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf