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Effect of post-processing on microstructure and mechanical properties of Alloy 718 fabricated using powder bed fusion additive manufacturing processes
Swerim AB, Sweden.
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.ORCID iD: 0009-0006-3588-694X
RISE Research Institutes of Sweden, Materials and Production, Manufacturing Processes.ORCID iD: 0000-0002-6929-3310
Swerim AB, Sweden.
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2021 (English)In: Rapid prototyping journal, ISSN 1355-2546, E-ISSN 1758-7670, Vol. 27, no 9, p. 1617-1632Article in journal (Refereed) Published
Abstract [en]

Purpose: This study aims to investigate additive manufacturing of nickel-based superalloy IN718 made by powder bed fusion processes: powder bed fusion laser beam (PBF-LB) and powder bed fusion electron beam (PBF-EB). Design/methodology/approach: This work has focused on the influence of building methods and post-fabrication processes on the final part properties, including microstructure, surface quality, residual stresses and mechanical properties. Findings: PBF-LB produced a much smoother surface. Blasting and shot peening (SP) reduced the roughness even more but did not affect the PBF-EB surface finish as much. As-printed PBF-EB parts have low residual stresses in all directions, whereas it was much higher for PBF-LB. However, heat treatment removed the stresses and SP created compressive stresses for samples from both PBF processes. The standard Arcam process parameter for PBF-EB for IN718 is not fully optimized, which leads to porosity and inferior mechanical properties. However, impact toughness after hot isostatic pressing was surprisingly high. Originality/value: The two processes gave different results and also responses to post-treatments, which could be of advantage or disadvantage for different applications. Suggestions for improving the properties of parts produced by each method are presented.

Place, publisher, year, edition, pages
Emerald Group Holdings Ltd. , 2021. Vol. 27, no 9, p. 1617-1632
Keywords [en]
Alloy 718, Hot isostatic pressing (HIP), Mechanical properties, Powder bed fusion electron beam (PBF-EB), Powder bed fusion laser beam (PBF-LB), Residual stress, 3D printers, Additives, Fabrication, Heat treatment, Hot isostatic pressing, Laser beams, Microstructure, Nickel alloys, Residual stresses, Shot peening, Additive manufacturing process, Building methods, Design/methodology/approach, Microstructure and mechanical properties, Nickel- based superalloys, Post-fabrication, Process parameters, Surface finishes
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:ri:diva-56709DOI: 10.1108/RPJ-12-2019-0310Scopus ID: 2-s2.0-85115084872OAI: oai:DiVA.org:ri-56709DiVA, id: diva2:1600165
Available from: 2021-10-04 Created: 2021-10-04 Last updated: 2024-05-21Bibliographically approved

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Ma, TaoranLyphout, ChristopheHolmberg, JonasHosseini, Seyed

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