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Prioritisation of root cause analysis in production disturbance management
Chalmers University of Technology, Sweden.
Chalmers University of Technology, Sweden.
RISE Research Institutes of Sweden, Materials and Production, Product Realisation Methodology.ORCID iD: 0000-0002-4836-8395
Chalmers University of Technology, Sweden.
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2022 (English)In: International Journal of Quality & Reliability Management, ISSN 0265-671X, E-ISSN 1758-6682, Vol. 39, no 5, p. 1133-1150Article in journal (Refereed) Published
Abstract [en]

Purpose: Manufacturing companies struggle to manage production disturbances. One step of such management deals with prioritising those disturbances which should undergo root cause analysis. The focus of this work is on two areas. First, investigating current challenges faced by manufacturing companies when prioritising root cause analysis of production disturbances. Second, identifying the stakeholders and factors impacted by production disturbances. Understanding the current challenges and identifying impacted stakeholders and factors allows the development of more efficient prioritisation strategies and, thus, contributes to the reduction of frequency and impact of disturbances. Design/methodology/approach: To achieve the intended purpose of this research, a qualitative approach was chosen. A series of interviews was conducted with practitioners, to identify current challenges. A series of focus groups was also held, to identify the impacted stakeholders and factors by disturbances. Findings: Various challenges were identified. These are faced by manufacturing companies in their prioritisation of production disturbances and relate to the time needed, criteria used, centralisation of the process, perspective considered and data support. It was also found that a wide range of stakeholders is impacted by production disturbances, surpassing the limits of production and maintenance departments. Furthermore, the most critical factors impacted are quality, work environment, safety, time, company results, customer satisfaction, productivity, deliverability, resource utilisation, profit, process flow, plannability, machine health and reputation. Originality/value: The current situation regarding root cause analysis prioritisation has not been identified in previous works. Moreover, there has been no prior systematic identification of the various stakeholders and factors impacted by production disturbances. © 2021, Adriana Soares Ito, Torbjörn Ylipää, Per Gullander, Jon Bokrantz and Anders Skoogh.

Place, publisher, year, edition, pages
Emerald Group Holdings Ltd. , 2022. Vol. 39, no 5, p. 1133-1150
Keywords [en]
Prioritisation, Production disturbances, Root cause analysis, Stakeholders
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:ri:diva-54845DOI: 10.1108/IJQRM-12-2020-0402Scopus ID: 2-s2.0-85107607476OAI: oai:DiVA.org:ri-54845DiVA, id: diva2:1577459
Note

Funding details: VINNOVA; Funding text 1: This work has been conducted under the Sustainable Production Initiative and Production Area of Advance at Chalmers. There is no potential conflict of interest in this research. The project was financed by VINNOVA, Energimyndigheten and Formas, in the Produktion2030 programme. The authors are thankful to the research team in the “D3H” project for their work. The support of all these bodies is greatly appreciated.

Available from: 2021-07-02 Created: 2021-07-02 Last updated: 2023-06-05Bibliographically approved

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