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A descriptive phenomenological model for white layer formation in hard turning of AISI 52100 bearing steel
RISE Research Institutes of Sweden, Materials and Production. Chalmers University of Technology, Sweden.ORCID iD: 0000-0001-9288-3872
Chalmers University of Technology, Sweden.
2021 (English)In: CIRP - Journal of Manufacturing Science and Technology, ISSN 1755-5817, E-ISSN 1878-0016, Vol. 32, p. 299-310Article in journal (Refereed) Published
Abstract [en]

This paper investigates the characteristics and the formation of white layers and dark layers induced by hard turning of through-hardened AISI 52,100 steel. The investigation showed that different types of white layers exist e.g., formed predominantly through excessive thermal or mechanical energy loading. The thermally induced white layer is formed when the cutting temperature is above the critical austenitisation temperature for the material. The nano-sized microstructure is initiated through dynamic recovery, which transitions to dynamic recrystallisation when the temperature rises above the onset temperature for dynamic recrystallisation. The corresponding white layer is characterised by a higher retained austenite content compared to the unaffected material, and the presence of a dark layer beneath the white layer. The white layer and the adjacent dark layer are found to be ∼12% harder and 14% softer, respectively, compared to the unaffected material. On the other hand, the mechanically induced white layer is formed through severe plastic deformation, where the formation is controlled by dynamic recovery and results in an elongated and broken-down substructure. Neither austenite nor an adjacent dark layer could be found for such white layers. The mechanically induced white layer is ∼26% harder than the unaffected material. For both types of white layer, (Fe, Cr)3C carbides are found in the microstructure. The investigation shows that the heating rate, cooling rate, pressure, and duration of contact between the cutting tool and workpiece surface should also be considered to understand the underlying formation mechanisms. The characteristics of the examined white layers and the cutting conditions are summarised in a descriptive phenomenological model in order to create a systematic approach for the definition of the different types of white layers. 

Place, publisher, year, edition, pages
Elsevier Ltd , 2021. Vol. 32, p. 299-310
Keywords [en]
Dark layer, Hard-Turning, Phase transformation, Severe plastic deformation, White layer
National Category
Natural Sciences
Identifiers
URN: urn:nbn:se:ri:diva-52451DOI: 10.1016/j.cirpj.2021.01.014Scopus ID: 2-s2.0-85100418472OAI: oai:DiVA.org:ri-52451DiVA, id: diva2:1529386
Note

Funding details: Stiftelsen Åforsk, 19-487; Funding text 1: The research was carried out under the scope of the Centre for Metal Cutting Research (MCR) at Chalmers University of Technology. The authors would like to thank the ÅForsk Foundation for funding (Research grant No. 19-487 ). The Area of Advanced Production at Chalmers University of Technology is also acknowledged for financial support.

Available from: 2021-02-18 Created: 2021-02-18 Last updated: 2023-06-08Bibliographically approved

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Hosseini, Seyed

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