Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Long term corrosion testing and monitoring of oxygen and corrosion potential in an umbilical design
Total EP, France.
RISE, Swerea, KIMAB. (Institut de la Corrosion)ORCID iD: 0000-0001-5462-2700
RISE, Swerea, KIMAB. (Institut de la Corrosion)ORCID iD: 0000-0001-8721-8560
Sandvik Material Technology, Sweden.
Show others and affiliations
2012 (English)In: NACE - International Corrosion Conference Series, 2012, Vol. 2, p. 1096-1108Conference paper, Published paper (Refereed)
Abstract [en]

Subsea umbilicals are used for control and operation of subsea oil and gas production facilities. Typically an umbilical consists of steel tubes, electrical cables, fiber optic cables, weight or strength elements and fillers. Super duplex stainless steel tube material has been used for almost 20 years within the umbilical industry. However, a recent failure on two orbital welds of 25Cr super duplex of an umbilical installed in the South China Sea was reported. From these results some umbilical end users recommended the use of thermoplastic coating to avoid crevice corrosion on 25Cr super duplex stainless steel above 20°C. However, this limit is based on results obtained for super duplex stainless steel in aerated natural seawater and very little is known on the micro-environment formed by the confined seawater between metallic tubes and polymer matrix of an umbilical. This work reports corrosion potential and oxygen content measurements in the confined zone between the metallic tubes and the polymer matrix of an umbilical. These measurements were performed using micro-electrodes on a 2 meter long real umbilical at 30°C in heated natural seawater. From the measurements, it is shown that the oxygen content in the confined zone is rapidly consumed probably due to the passive current on the stainless steel tubes and then remains below 2 ppm over one year exposure period. From the open-circuit potential measurements performed in the confined zone, it is clear that the open circuit potential remained below -150 mV/AgCl. This translates an absence of electrochemical effect of the biofilm in the confined zone. Visual and metallographic examinations of the tubes after exposure confirmed the results obtained by the microelectrodes and clearly indicate that no corrosion initiation occurred on superduplex stainless steel (base metal and welds) under these experimental conditions. The results are discussed in view of the validity of corrosion tests performed under aerated conditions and the need of further developments of new testing procedures to represent the confined situation in the umbilical design.

Place, publisher, year, edition, pages
2012. Vol. 2, p. 1096-1108
Keywords [en]
Corrosion testing, Crevice corrosion, Micro-electrodes, Seawater, Subsea umbilical, UNS S32750, Aerated conditions, Base metals, Corrosion initiation, Corrosion potentials, Corrosion tests, Electrochemical effects, End users, Experimental conditions, Further development, Long-term corrosion, Metallic tubes, Metallographic examination, One year exposure, Open circuit potential, Open circuit potential measurements, Oxygen content, South China sea, Stainless steel tube, Steel tube, Subsea oil and gas production, Super duplex, Super duplex stainless steel, Superduplex stainless steels, Testing procedure, Thermoplastic coatings, Electrochemical corrosion, Microelectrodes, Oxygen, Tubes (components), Tubular steel structures, Underwater equipment, Welding, Welds, Stainless steel
National Category
Engineering and Technology
Identifiers
URN: urn:nbn:se:ri:diva-51783Scopus ID: 2-s2.0-84865585937ISBN: 9781622760787 (print)OAI: oai:DiVA.org:ri-51783DiVA, id: diva2:1516757
Conference
Corrosion 2012; Salt Lake City, UT; United States; 11 March 2012 through 15 March 2012
Available from: 2021-01-12 Created: 2021-01-12 Last updated: 2023-05-26Bibliographically approved

Open Access in DiVA

No full text in DiVA

Scopus

Authority records

Thierry, DominiqueLarché, Nicolas

Search in DiVA

By author/editor
Thierry, DominiqueLarché, Nicolas
By organisation
KIMAB
Engineering and Technology

Search outside of DiVA

GoogleGoogle Scholar

isbn
urn-nbn

Altmetric score

isbn
urn-nbn
Total: 64 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf