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Zr-based conversion coating on Zn and Zn-Al-Mg alloy coating: Understanding the accelerating effect of Cu(II) and NO3−
PSL Research University, France; University of Virginia, USA.
RISE Research Institutes of Sweden, Materials and Production, Corrosion. (Institut de la Corrosion)ORCID iD: 0000-0001-5462-2700
PSL Research University, France.
2020 (English)In: Surface & Coatings Technology, ISSN 0257-8972, E-ISSN 1879-3347, Vol. 402, article id 126236Article in journal (Refereed) Published
Abstract [en]

The reactivity of a Zn-Al-Mg galvanized steel substrate was monitored during a two-step conversion coating sequence with an alkaline pretreatment followed by conversion coating with hexafluorozirconic acid (H2ZrF6). The main effect of alkaline pretreatment was to remove initial oxides and to selectively dissolve Al, limiting the dissolution of Al in the zirconate bath. The commercial alkaline cleaner dissolved Mg from the MgZn2 intermetallic phase. The effect of NO3− and Cu(II) on the reactivity of a commercial Zn-Al-Mg alloy coating was investigated in H2ZrF6, simulating a Zr-based conversion coating process. NO3− served as an oxidant which enhanced the production of OH− leading to a more consequent ZrO2 deposition. Cu(II) underwent a displacement reaction with Zn (0) to form Cu(0) which catalyzed the reduction of NO3− and H+. The interplay between activation and passivation was demonstrated by the occurrence of oscillations in the both NO3− and Cu(II) containing electrolyte under certain conditions. 

Place, publisher, year, edition, pages
Elsevier B.V. , 2020. Vol. 402, article id 126236
Keywords [en]
AESEC, Cu, NO3−, Surface pretreatment, Zirconium conversion coating, Zn-Al-Mg alloy coating, Aluminum coated steel, Aluminum coatings, Binary alloys, Copper alloys, Copper compounds, Electrolytes, Galvanizing, Magnesium alloys, Metal cladding, Substitution reactions, Ternary alloys, Zinc alloys, Zirconia, Accelerating effect, Alkaline cleaner, Alkaline pretreatment, Conversion coatings, Displacement reactions, Galvanized steels, Hexafluorozirconic acids, Intermetallic phase, Aluminum alloys
National Category
Natural Sciences
Identifiers
URN: urn:nbn:se:ri:diva-50105DOI: 10.1016/j.surfcoat.2020.126236Scopus ID: 2-s2.0-85089726354OAI: oai:DiVA.org:ri-50105DiVA, id: diva2:1497182
Note

Funding text 1: The finance of RISE (Sweden) is acknowledged. Authors are also grateful to Dr. Jan Stoulil, University of Chemistry and Technology in Prague, Czech Republic, for supplying Zn-Al and Zn-Mg pure phases. Authors also would like to thank Dr. Lili Jiang for preliminary experiments. Author J. Han expresses his gratitude to M. Thomas Sanchez, Chimie ParisTech, France, for helping with the GD-OES analysis.

Available from: 2020-11-04 Created: 2020-11-04 Last updated: 2023-05-16Bibliographically approved

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Thierry, Dominique

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