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Corrosion performance of Zn-Al-Mg coatings in open and confined zones in conditions simulating automotive applications
RISE - Research Institutes of Sweden (2017-2019), Materials and Production, KIMAB. (Institut de la Corrosion)
RISE - Research Institutes of Sweden (2017-2019), Materials and Production, KIMAB. (Institut de la Corrosion)
Corus, The Netherlands.
IZA, USA.
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2010 (English)In: Materials and corrosion - Werkstoffe und Korrosion, ISSN 0947-5117, E-ISSN 1521-4176, Vol. 61, no 5, p. 412-420Article in journal (Refereed) Published
Abstract [en]

Panels coated by hot dipping with zinc (HDG), Zn-5Al (Galfan) and Zn-1.5Al- 1.5Mg coatings at different thicknesses were phosphated and painted on an industrial line. Crevice panels with non-painted bare parts modelling conditions in hem flanges, reference panels with open surfaces and formed non-painted panels were exposed to a cyclic accelerated automotive test. Zn-Al-Mg coatings with the thickness of 10 μ rovided similar or even better protection than HDG and Galfan at 20 mmin both confined and open configurations. In comparison to 10-μm HDG, the Zn-Al-Mg coating delayed red rust appearance in crevices by a factor of 2 and the maximal depth of corrosion in the steel substrate was by 42% lower. Confined areas were more corroded than open surfaces. For HDG, the time to red rust appearance dropped by 50-75%, corrosion attack in steel was from 3.5 to 7 times deeper and mass gain was about 2.3 times higher in crevices than on open surfaces. Corrosion of Zn-Al-Mg may be more affected by local environmental conditions created by the crevice configuration than for HDG. Red rust appearance on formed panels of 20-mm Galfan, 7-, 10- and 14-mm Zn- Al-Mg was delayed to 10-μm HDG by a factor of 2.8, 3.5, 3.8 and >4.5, respectively. No adverse effect of forming was noticed. The results indicate that 2- to 3-fold reduction of the coating thickness for Zn-Al-Mg alloy coatings in comparison to traditional HDG may be possible without compromising the corrosion performance.

Place, publisher, year, edition, pages
2010. Vol. 61, no 5, p. 412-420
Keywords [en]
Adverse effect, Al-Mg alloy, Automotive applications, Coating thickness, Confined areas, Corrosion attack, Corrosion performance, Environmental conditions, Hot dipping, Mass gain, Rust appearance, Steel substrate, Coatings, Corrosion, Thickness measurement, Zinc, Zinc alloys, Zinc coatings, Aluminum
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Engineering and Technology
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URN: urn:nbn:se:ri:diva-40423DOI: 10.1002/maco.200905425Scopus ID: 2-s2.0-77952993874OAI: oai:DiVA.org:ri-40423DiVA, id: diva2:1361399
Available from: 2019-10-16 Created: 2019-10-16 Last updated: 2023-05-16Bibliographically approved

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Thierry, Dominique

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