X-ray tomography and densitometry (XRT and XRD) were applied to characterise wood fibre based insulation materials, which were produced by the foam forming technology. XRT is a high resolution approach with long measurement times of around 29 h, while XRD measurement needs only a few minutes. The determination of density distribution of boards in the thickness direction was the focus of this study. Both approaches visualised well the impact of raw materials and manufacturing processes on the structure of the panels. The density profiles were dependent on the pulp applied for panel production, and the processing conditions were also influential. Air flow resistance correlated with the maximum density measured inside the board. Both XRT and XRD revealed similar trends, which are useful for the characterisation of insulation materials.