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An analytical model for identifying and addressing energy efficiency improvement opportunities in industrial production systems – Model development and testing experiences from Sweden
RISE - Research Institutes of Sweden, Swerea, Swerea SWECAST.
Linköpings Univ., Linköping, Sweden.
2017 (English)In: Journal of Cleaner Production, ISSN 0959-6526, E-ISSN 1879-1786, Vol. 142, no 4, 2407-2422 p.Article in journal (Refereed) Published
Abstract [en]

Improved energy efficiency is one of the most effective strategies for achieving energy sustainability and independence locally, regionally and globally. Industry accounts for 40% of global energy usage each year, which suggests its potentially significant impact on overall energy use. The rapid development of standards for more efficient equipment and components are pushing manufacturers towards further improvements on a component level. However, it has been shown that the largest efficiency potential is actually found in higher system levels in which components serve, such as production processes, ventilation or hydraulic systems. Even though the importance of increasing energy efficiency at a systemic level has been widely acknowledged in recent years, practical approaches are seldom discussed in the literature. This gap between aspiration and achievement calls for the development of new approaches to foster system efficiency in industrial systems. This paper presents a systems analysis and corresponding model to increase the energy efficiency of industrial processes that involve intensive usage of electric motor systems. The model originates from traditional value stream mapping. Three case studies representing three different industrial processes were conducted to develop and validate the model. In total, 31 energy efficiency measures were identified, 29 of which address actions beyond component levels. Alongside identifications of energy efficiency measures, the model promotes the creation of conditions for cross-functional worker participation. By applying this model, the knowledge and skills gained by industrial personnel working with improved energy efficiency, maintenance and production processes can be used immediately to generate improvement suggestions. The paper concludes that this model, based on a simplified energy-focused value stream mapping, could broaden the scope of energy efficiency actions, engage a larger group of workers within the organisation and increase systems efficiency. This can be further used as a practical tool for finding continuous improvement possibilities that will result in strengthened competitiveness and more cost-effective and sustainable manufacturing.

Place, publisher, year, edition, pages
2017. Vol. 142, no 4, 2407-2422 p.
Keyword [en]
Behavioural changes, Continuous improvement, Improving energy efficiency, Industrial energy efficiency, Production system, System approach, Building components, Cost effectiveness, Energy utilization, Hydraulic equipment, Hydraulic machinery, Manufacture, Mapping, Systems analysis, Continuous improvements, Energy efficiency
National Category
Natural Sciences
Identifiers
URN: urn:nbn:se:ri:diva-29361DOI: 10.1016/j.jclepro.2016.11.034Scopus ID: 2-s2.0-85006791108OAI: oai:DiVA.org:ri-29361DiVA: diva2:1093777
Available from: 2017-05-08 Created: 2017-05-08 Last updated: 2017-05-08Bibliographically approved

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CiteExportLink to record
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Cite
Citation style
  • apa
  • harvard1
  • ieee
  • modern-language-association-8th-edition
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  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
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  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
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Output format
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