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Ultra-thin parylene-aluminium hybrid coatings on nanocellulose films to resist water sensitivity
KTH Royal Institute of Technology, Sweden.
Linköping University, Sweden; Brno University of Technology, Czech Republic.
RISE Research Institutes of Sweden, Bioeconomy and Health, Material and Surface Design. KTH Royal Institute of Technology, Sweden.ORCID iD: 0000-0002-0999-6671
KTH Royal Institute of Technology, Sweden.
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2024 (English)In: Carbohydrate Polymers, ISSN 0144-8617, E-ISSN 1879-1344, Vol. 323, article id 121365Article in journal (Refereed) Published
Abstract [en]

Non-sustainable single-use plastics used for food packaging needs to be phased out. Films made from cellulose nanofibrils (CNFs) are suitable candidates for biodegradable and recyclable packaging materials as they exhibit good mechanical properties, excellent oxygen barrier properties and high transparency. Yet, their poor water vapour barrier properties have been a major hindrance in their commercialisation. Here, we describe the preparation of 25 μm thick CNF films with significantly improved water vapour barrier properties after deposition of ultrathin polymeric and metallic coatings, parylene C and aluminium, respectively. When first adding a 40 nm aluminium layer followed by an 80 nm parylene layer, i.e. with a combined thickness of less than one percent of the CNF film, a water vapour transmission rate of 2.8 g m−2 d−1 was achieved at 38 °C and 90 % RH, surpassing a 25 μm polypropylene film (4–12 g m−2 d−1). This is an improvement of more than 700 times compared to uncoated CNF films, under some of the harshest possible conditions a packaging material will need to endure in commercial use. The layers showed a good and even coverage, as assessed by atomic force microscopy, and the parylene-coated surfaces were hydrophobic with a contact angle of 110°, providing good water repellency. 

Place, publisher, year, edition, pages
Elsevier Ltd , 2024. Vol. 323, article id 121365
Keywords [en]
Barrier Properties; Cellulose; Contact Angle; Packaging Materials; Plastic Films; Water Vapor; Aluminum coatings; Cellulose films; Contact angle; Film preparation; Nanofibers; Packaging materials; Plastic films; Polypropylenes; Water vapor; Barrier properties; Cellulose nanofibrils; Hybrid coating; Nanocellulose films; Parylenes; Single use; Ultra-thin; Vapour deposition; Water sensitivity; Water vapour barrier; Cellulose
National Category
Paper, Pulp and Fiber Technology
Identifiers
URN: urn:nbn:se:ri:diva-67652DOI: 10.1016/j.carbpol.2023.121365Scopus ID: 2-s2.0-85172102025OAI: oai:DiVA.org:ri-67652DiVA, id: diva2:1809406
Note

This work has been carried out within the national platform Treesearch and is funded through the strategic innovation programme BioInnovation, a joint effort by VINNOVA , Formas , and the Swedish Energy Agency (grant number at Vinnova: 2017-05407 ).

Available from: 2023-11-03 Created: 2023-11-03 Last updated: 2023-11-13Bibliographically approved

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Reid, Michael

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