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Multi-functional SMC-aluminum battery tray to drive lightweight design
Fraunhofer, Germany.
Fraunhofer, Germany.
AP&T Sweden AB, Sweden.
RISE Research Institutes of Sweden, Materials and Production, Polymeric Materials and Composites.ORCID iD: 0000-0003-3449-8233
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2023 (English)In: IOP Conference Series: Materials Science and Engineering, ISSN 1757-8981, E-ISSN 1757-899X, 012046, Vol. 1284, no 1, article id 012046Article in journal (Refereed) Published
Abstract [en]

Functional integration and lightweight design are important tasks especially for modern electric vehicles. Development of multi-functional assemblies for the battery box of the future is one of the challenges in the field of electric mobility. The housing must perform many tasks: structural stiffening and sealing (waterproofness) as well as crash protection and thermal management for the batteries. In this paper results from a new developed multi-functional assembly of a SMC-aluminum battery tray will be presented and discussed. The outer housing shell is manufactured by forming SMC directly on an aluminum sandwich component in one stroke compression molding. Furthermore, passive temperature control functions are integrated into the core of the aluminum sandwich realized with switchable air-cooling and phase-change-material integrated into the foam. Additionally, sensors for structural health monitoring, temperature and humidity are integrated. Finally the process design and manufacturing tests will be explained.

Place, publisher, year, edition, pages
Institute of Physics (IOP), 2023. Vol. 1284, no 1, article id 012046
National Category
Engineering and Technology
Identifiers
URN: urn:nbn:se:ri:diva-66464DOI: 10.1088/1757-899x/1284/1/012046OAI: oai:DiVA.org:ri-66464DiVA, id: diva2:1794366
Note

The authors from Germany gratefully thank the Federal Ministry for Economic Affairs and Climate Action BMWK and the German Federation of Industrial Research Associations AiF for funding (funding codes:ZF4016241PO9 and ZF4696702PO9). The authors from Sweden gratefully thank the Swedish financier, VINNOVA, in this project (3rd German-Swedish Call for proposals for joint SME R&D projects, funding code: 2019-05235)

Available from: 2023-09-05 Created: 2023-09-05 Last updated: 2023-09-05Bibliographically approved

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Gong, Guan

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