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Phenomenological friction model in deep drawing of aluminum sheet metals
RISE - Research Institutes of Sweden, Swerea, Swerea IVF, Tillverkningsprocesser.
University College West, Sweden.
2018 (English)In: IOP Conference Series: Materials Science and Engineering, ISSN 1757-8981, E-ISSN 1757-899X, Vol. 418, no 1Article in journal (Refereed) Published
Abstract [en]

Friction is an important parameter in sheet metal forming since it influences the flow of material in the process. Consequently, it is also an important parameter in the design process of new stamping dies when numerical simulations are utilized. Today, the most commonly used friction model in forming simulations is Coulomb’s friction which is a strong simplification of the tribological system conditions and a contributory cause of discrepancy between simulation and physical experiments. There are micromechanical models available but with an inherent complexity that results in limited transparency for users. The objective in this study was to design a phenomenological friction model with a natural level of complexity when Coulomb’s friction is inadequate. The local friction model considers implicit properties of tool and sheet surface topography, lubricant viscosity, sheet metal hardness and strain, and process parameters such as sliding speed and contact pressure. The model was calibrated in a Bending-Under-Tension test (BUT) and the performance was evaluated in a cross shaped geometry (X-die). The results show a significant improvement of the simulation precision and provide the user a transparent tribological system. © Published under licence by IOP Publishing Ltd.

Place, publisher, year, edition, pages
Institute of Physics Publishing , 2018. Vol. 418, no 1
Keywords [en]
Deep drawing; Drawing (forming); Friction; Surface topography; Tensile testing; Tribology, Bending under tension tests; Coulomb’s frictions; Forming simulations; Inherent complexity; Lubricant viscosity; Micromechanical model; Physical experiments; Tribological systems, Sheet metal
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:ri:diva-35540DOI: 10.1088/1757-899X/418/1/012097Scopus ID: 2-s2.0-85054208336OAI: oai:DiVA.org:ri-35540DiVA, id: diva2:1259561
Note

Conference of 37th International Deep Drawing Research Group Conference - Forming of High Performance Sheet Materials and Components, IDDRG 2018 ; Conference Date: 3 June 2018 Through 7 June 2018; Conference Code:139914

Available from: 2018-10-30 Created: 2018-10-30 Last updated: 2018-12-20Bibliographically approved

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CiteExportLink to record
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  • apa
  • harvard1
  • ieee
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More styles
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  • en-US
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  • nn-NO
  • nn-NB
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  • Other locale
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Output format
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